UK Manufactured
No minimum order
Fast Turnaround
100% Recyclable
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Custom Packaging Banbury

You are working with a UK team during UK business hours, and when you get in touch, a UK phone number picks up.There isn’t minimum order for the items we produce, so a one off sample and a 5,000 unit reorder both use the same processes.

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UK Manufactured

Fully manufactured in our Scotland-based manufacturing facility.

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No minimum order

As many or as little as one product can be ordered.

Food Packaging Edinburgh
Fast Turnaround

Fast turnaround on custom product development.

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100% Recyclable

We are FSC Certified with Net-Zero ambitions

Sustainable Packaging for Small Businesses
Custom Packaging Banbury

Reasons Why a UK Producer Is the Ideal Option for Banbury

Custom Pack Pack Studio sits within KennedySmith (Press) Ltd, a manufacturer that has been producing print and packaging in Scotland since 1997.

When you ask about a finish, a material, or a deadline, you are dealing with someone who operates the press every day. They don’t need to send your question on to a factory overseas and wait for an answer.

UK to UK delivery is quick and reliable in a way an overseas order rarely is.

The majority of orders are completed within two to three weeks after you sign off on the proof, and once sent, our courier network delivers to Banbury addresses within 1 to 2 working days.

Measure that against a standard 8 to 12 week baseline lead time for packaging imported from the EU or the Far East, before you even factor in a delayed container or a customs delay.

If you have an important launch date or event due date, inform us at the initial enquiry stage.

We’ll be upfront about whether the timeline is workable, rather than promising a turnaround that fails to deliver.

Custom packaging for Banbury enterprises

The box formats we supply cover most of the products, and every one is produced to your dimensions and printed with your logo.

Which format is suitable depends on the way the product is sold and sent out, so the fastest route to the right answer is to let know our packaging experts what you are packing.

Commercial and Product Packaging

A branded carton does the persuading on the shelf when nobody from your team is present to explain the product.

Reverse tuck-end boxes are ideal to lightweight retail goods such as cosmetics, supplements and beauty products, whereas a crash-lock base offers heavier items with a firm floor that will not collapse during transit.

Each print across all panel, including the inside, so the branding is clearly visible regardless of how the box is positioned on a shelf or in a stockroom.

Packaging Boxes for Internet Merchants

Banbury’s e-commerce brands are dispatching constantly.

A bespoke mailer box is often the sole real-world touchpoint a customer has with the brand, as there is no shop visit or face-to-face handover to rely on.

Produced inside and out, it safeguards the product across the courier network while making the unboxing itself a part of the marketing. A properly fitted box also reduces the damage and returns that a poorly sized one can cause.

A simple brown outer will have the parcel delivered, but it offers the customer no clue about who sent it or why it appears that way.

Make a strong impression from the moment it arrives with Custom Pack Studio.

Custom Shipping Boxes UK

Gifting and Showcase Packages

Bespoke gift boxes are important.

A solid box with an easy closure, foil stamping on the lid, or a soft touch coating alters the product’s feel before it is even opened.

It is precisely the key point for jewelry, perfume and specialty food brands, where the packaging is a part of what the customer has already paid for.

Foil stamping is the treatment that does the most on a shelf, drawing the light in a way flat printing never can, while soft-touch coating works more successfully once the box is actually in a person’s hands, as it feels premium the moment they pick up it.

The embossing effect sits midway between them, creating a logo that you can both feel and see, and it works very well on jewellery and perfume boxes where the surface itself becomes part of the presentation.

Sleeves and wallets

Not every brand project requires a full box rebuild.

A branded sleeve slides over an existing tray or product and adds your branding without the need to redesign the entire packaging, making it ideal for a limited promotional run or a time-limited variant.

A wallet style box folds tidily around flatter products such as cards or cosmetics sets, while printed inserts help prevent loose items sliding inside a larger box during transit.

BRCGS Packaging Materials

Corrugated cartons & transport boxes

A foldable carton can’t stand up to a extended courier delivery or shield a breakable item alone.

Layered board is designed for the task.

We manufacture corrugated cardboard boxes to custom pack sizes and print them in full-colour, so a Banbury brand shipping nationwide receives security and identity in a single format, much further than a plain double walled box with a sticker applied on top.

Markets We Work With Throughout Banbury

Banbury’s business mix includes beauty and skincare brands, jewellery makers, food producers, corporate offices and e-commerce companies.

Edible and drink businesses face the most demanding standards, as safety in contact with the product takes priority over all thought of how the packaging looks.

This is where our BRC Global Packaging certification at High Hygiene level makes a difference, whether you are a small batch bakery or a wholesale provider. It is the standard that retail buyers and independent retailers usually want to see before they will take on a new product.

Jewelry brands generally gain greater value from their packaging outlay than many other sectors.

A solid box with a fitted insert is frequently used to contain an item worth considerably more than the box itself, and the presentation must match that worth.

Cosmetics and perfume brands rely on protective fitments and premium finishes for the same purpose. The product is small, so the box handles most of the selling on a shelf.

Online retail and recurring businesses need a mailer that can withstand the courier network in one piece.

For many online sellers, the parcel is the only physical interaction a customer has with the brand.

There is no Minimum Order!Every Quantity Allowed

Request many packaging suppliers for 50 boxes featuring your own design.

You will often be asked to come back once you are prepared to place an order for 500 or 1,000. For a Banbury business trialling a new product or testing a small batch before growing, that is a significant demand.

There is not any minimum requirement in any way.

Request a sample to assess print quality, fifty boxes for a market stall, or several thousand once a retail listing demonstrates demand. The procedure and pricing structure remain the same throughout every quantity.

Unit price reduces as quantity rises, which is standard throughout the packaging industry.

Reorders have the identical artwork and configuration, so you are never charged twice for the design fee.

We set out the pricing and lead time in writing before production begins, so there is no difference between the quote and what is shown on the invoice.

Artistic design support ready regardless of stage you’re in

You don’t need a designer in-house to order custom packaging here.

If you possess a logo and a rough idea of your requirements, that is sufficient to begin. Our team will define the box structure, create the print-ready artwork and provide a proof for your approval before anything goes to press.

For a product that does not suit an off the shelf format, structural design is included in the price. It is not added as an added charge.

Files provided as a JPEG or screenshot are rebuilt to correct print specification.

Most artwork is delivered without the image resolution or bleed that a box truly requires.

Our group verifies colour accuracy, resolution and bleed against the press profile before anything goes into production, so the printed result aligns with what you signed off.

A planning consultation is on offer should you wish to discuss the alternatives before agreeing to a plan.

You may also make use of our own online design tool if you want to make the artwork yourself.

Reusable, responsibly sourced materials

Every box we produce is fully recyclable and manufactured from board carrying FSC and PEFC certification. This indicates it can be tracked through an audited supply chain to a sustainably managed forest.

We are phasing out single-use plastic and EPS foam throughout the range, swapping them with paper-based and biodegradable alternatives wherever the format permits. These materials break down properly at the end of their life in a way that plastic and foam do not.

If a trustworthy sustainability claim matters to your customers and those you serve, we can help you through the various ways your custom packaging makes an impact in helping to cut waste.

What Makes Banbury Businesses Pick Our Custom Pack Studio as the Chosen Packaging Source

An individual manufacturing facility, from inception to completion

Every carton we produce is trimmed, produced and finished under one roof at our Irvine factory.

The very same team performs quality checks throughout each stage, instead of the work being passed between different subcontractors.

A colour tone that looks right on screen does not necessarily print the same, and the person checking it is the one using the press.

Any faults are identified and fixed before a box reaches dispatch, by the very same team that initially noticed the issue.

Board and ink are also sourced from the same suppliers, order after order, so a colour that matched your first proof will still match exactly your fifth reorder two years later.

Strengthened by close to 30 years in the print and packaging industry

The Custom Pack Studio launched in 2025, although the factory behind it has a much longer history.

We are a division of KennedySmith (Press) Ltd, a well-established print and packaging manufacturer that has used presses since 1997.

This history has built enduring relationships with board mills and material suppliers. It also means a team that has already dealt with most of the issues a new packaging order can present.

It shows in minor details, such as being aware of which board’s weight can withstand a courier delivery.

It is also why we are able to manage a delicate perfume carton and a heavy duty shipping carton and a delicate perfume carton in the same seven days, using presses that have been working on both for years.

Our Packaging Facility

Designated representative throughout the transaction

You will be dealing with the very same person from your initial enquiry right through to the final delivery.

There is no handover between a sales team and a separate production department.

They already understand your specification, your due date and the details you requested at the proof stage, so there is no need to say it again at every step.

If a material is on back order or a finish needs reassessing, you will be contacted directly from the person handling your job.

This also means you do not need to re-explain your order from scratch to someone new midway through the production process.

You can phone, email or get in touch with that person straight away, without having to go through a general enquiries inbox first.

The same method, irrespective of the number.

A single sample and a five thousand unit reorder both receive the same proofing and quality checks before either exits the factory.

Nothing is rushed through because the project is small, and nothing gets additional attention because it is big.

A Banbury organisation trialling a new product receives the same level as one placing a reorder for a national retail listing. The process does not change depending on the order size.

That consistency counts much more than any saving from a larger batch, because a poorly matched lot ends up costs additional to put right than it saved you in cost per unit.

Whether it is around fifty units for a market test or several thousand for a retail rollout, the proofing sign-off functions the same way each time.

Receive a cost-free estimate for bespoke packaging in Banbury

Ring 01294 314 919 or email contact@custompackstudio.co.uk. Let us know what you are packing, approximately how many you need, and how the product is sold or shipped. We will respond with a written quote and no obligation to order.

If you’re not prepared to go ahead to a full order? Request a physical sample initially, totally free of charge. You’ll see exactly how the colour looks in natural light and how a soft touch finish feels in your hand, instead of relying on a screen and simply hoping for the best._

Creative support is always available whenever you need it, there is no minimum order requirement, and each box is made specially for your product rather than taken from a shelf of templates.

We make every item in house and supply to Banbury and all over the UK from our own factory in Irvine. View our full packaging range or talk to the team directly to get started.

Our Process

From idea to product in 
three easy steps

Step 1
Select and Configure

Select from our range of packaging styles and configure dimensions and specifications.

Step 2
Design your branded packaging

Create or upload your existing designs for each area and insert.

Step 3
Send to Print!

Once you are happy send your order to us and we will look after bringing your design to life!

About Us

All About Custom Pack Studio
A few words from Custom Pack Managing Director, Joni Tan:

“One thing I delight in hearing after a meeting is ‘well, that was easy.’

That’s not an accident as it’s exactly what we set out to build. I genuinely believe that great packaging shouldn’t be a privilege reserved for businesses with big budgets or big order volumes.

Every product deserves to be presented well, whatever stage you’re at. Whether you want to talk it through with us or just jump straight into our online design tool and do it yourself, we’ve made sure there’s a straightforward route in for every kind of business.

No minimums, no hidden costs, no hoops to jump through. Custom Pack simply offers great packaging, made right here in Scotland.”

Custom Pack Studio & Kennedy Smith
Custom Pack Studio Managing Director Joni Tan

Based in Irvine, Custom Pack Studio is home to one of Scotland’s most advanced packaging development facilities.

Our experienced team has been working in the packaging industry for decades in tandem with Kennedy Smith. Our goal is to help individuals and businesses from any sectors to design and develop quality packaging exactly how you envision it. 

Whether you are an established brand looking for a packaging solution to help you scale and match your growth journey, or a new local family business looking for your products to hit the market in style, Custom Pack Studio is here to meet all your packaging needs.

Riverside Business Park, Irvine
Based at one of Scotland's most advanced packaging development centres, we have the tools and capabilities to meet the packaging needs of businesses of all shapes and sizes.
Location
2 Brewster Pl, Irvine KA11 5DD
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