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Postal Box Packaging

At Custom Pack Studio, we specialise in creating packaging that is unique to your product. Whether you are looking to customise the size, shape, colour, or design of your postal boxes, or add intricate details such as brand logo or imagery, our team is here to assist you in every way.

Choose Custom Pack Studio, because the perfect product deserves the perfect package.

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Postal Box Hero Image
Flat-packed for shipping

Delivered flat to save storage space and reduce transportation costs.

Flat-packed for shipping
Self-locking or tuck-in closure

Ensures secure sealing without extra tape for lightweight shipments.

Custom gift boxes
Lightweight yet strong

Reduces postage costs while maintaining structural integrity.

Lightweight yet strong
Postal Box Illustration
Postal Box Image 2

Product Use Cases

E-commerce shipping

Ideal for clothing, gadgets, cosmetics, and small retail goods.

Subscription boxes

Monthly kits, sample boxes, or promotional mailers.

Direct mail campaigns

Marketing kits, brochures, or gift set

Retail shipping

Protecting fragile items like electronics, glassware, or home goods.

Corporate gifts

Secure mailing for branded gifts and giveaways.

Food delivery

Non-perishable snacks, tea/coffee kits, or packaged goods.

Our Software

A custom packaging design tool made just for you. 

Templates

Don’t know where to start? Get inspired by the large variety of professionally designed templates we have available.

Design Consultation

Need extra help? Our team of professional graphic designers can aid with their extensive years of experience.

Design Yourself

Know exactly what you want or have an existing design from elsewhere? Use our tool to quickly bring your ideas to life.

Our Process

From idea to product in 
three easy steps

Step 1
Select and Configure

Select from our range of packaging styles and configure dimensions and specifications.

Step 2
Design your branded packaging

Create or upload your existing designs for each area and insert.

Step 3
Send to Print!

Once you are happy send your order to us and we will look after bringing your design to life!

Software Mockup - Placeholder 2
Ready to design your product's packaging exactly how you envision it?
Our purpose-built design tool can help you realise your creative vision and aid you through the packaging design process. Your and your products deserve quality packaging that's not only functional but also memorable and with Custom Pack Studio, you can make turn your dream packaging design into reality.

Get started with our custom software or simply get in touch with us and we can help you design the perfect packaging solutions for your needs.

Our Products

Pick Your Packaging and Start Customising Now!

    Reverse Tuck End

    No Adhesive Required With Friction Lock Flaps For Maximum Product Protection.

    Reverse Tuck End Illustration - Light
    Reverse tuck closure

    Top and bottom flaps close in opposite directions for easy assembly and secure sealing.

    Dust flaps

    Prevent product contamination and enhance box integrity.

    Lightweight & Budget

    Typically made from durable cartonboard or cardstock.

    Crash Lock

    Fast fulfilment every time with an instant assembly self-locking base.

    Crash Lock Illustration - Light
    Pre-glued auto-lock base

    Bottom automatically locks into place when opened, ensuring fast and secure assembly.

    High structural strength

    Reinforced base supports heavier or bulkier products.

    Efficient Assembly

    No need for tape or additional adhesives during assembly

    Postal Box

    Cut shipping costs while protecting products beautifully with postal box packaging.

    Postal Box Illustration - Light
    Flat-packed for shipping

    Delivered flat to save storage space and reduce transportation costs.

    Self-locking or tuck-in closure

    Ensures secure sealing without extra tape for lightweight shipments.

    Lightweight yet strong

    Reduces postage costs while maintaining structural integrity.

    Wallet

    Secure fold-around design for showcasing slim products.

    Wallet Illustration - Light
    Premium presentation

    Ideal for high-end food products like smoked salmon or gourmet items.

    Secure product holding

    Inner tray or base prevents movement and damage.

    Space-efficient

    Flat-packed for shipping but assembles into a protective carton.

    Sleeve

    Slide-on and send. Perfect for anything from ready meals to beauty sets.

    Sleeve Illustration - Light
    Very Efficient Packing

    No Assembly or tuck flaps

    Budget Friendly

    Lowest cardboard use of any carton style

    Eco Friendly

    Lowest Cardboard use of any style

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Types of Postal Packaging We Offer

At Custom Pack Studio, we offer a complete range of postage box packaging solutions, that offer flexibility in size, shape, and colour.

Every postal packaging option can be fully customised to reflect your business branding and meet your specific requirements.

Our range extends far beyond the examples listed below. For personalised guidance on your postal packaging needs and a full range of our products, contact our trusted team today.

Customised and Coloured Cardboard Boxes

Our range of postal boxes is fully customisable in size, material, design, and colour.

We can add your logo, brand slogan, and imagery onto your box to create the perfect packaging for your business or postal needs.

Enhance your customer experience, straight from the moment your package arrives with Custom Pack Studio.

Flat Pack Parcel Boxes – Including A4 Postal Boxes, A5 Postal Boxes, Large Letter Boxes & More

Our flat-packed packaging solutions provide space-saving storage abilities, while helping to reduce your shipping costs.

With a range of sizes available, our specialist team at Custom Pack Studio will guide you through which packaging best suits your product and needs, ensuring you save space and money.

Quick Seal Parcel Boxes

We provide quick seal postal boxes that are designed for complete convenience, saving you time as well as your customers.

They are easy to assemble with no need for additional tape, helping to simplify your packing process while giving customers a frustration-free unboxing experience.

Traditional White Mailing & Brown Mailing Boxes

For traditional, high-quality packaging, our team at Custom Pack Studio offers a variety of brown and white postal boxes to match your business’s needs and aesthetics.

If you’d like to customise your postal packaging, our team at Custom Pack Studio can incorporate your branding and visual imagery to create an engaging and memorable unboxing experience for your customers.

Large & Small Parcels

There is no size of parcels that we can’t handle.

At Custom Pack Studio, we will ensure your parcel is the perfect fit for your product. This will lower your shipping costs and optimise the storage space for both business and personal needs.

Our custom postal boxes are built for strength and durability, keeping your products safe and secure while supporting the weight of each item you send. For postal packaging designed to fit perfectly every time, you can trust Custom Pack Studio to provide quality packaging.

Gift Boxes

For postal gift boxes designed to impress your customers or loved ones from even before they open, choose Custom Pack Studio.

We will work closely with you to create a bespoke gift box postal that reflects your present, enhances presentation, and makes every delivery feel special from the moment the parcel arrives.

Why Choose Custom Pack Studio

Customisable Packaging

At Custom Pack Studio, we offer complete customisation of your postal and mailing boxes.

Our expert team works closely with you to understand your goals and recommend the best options to bring your packaging vision to life. In doing so, we can provide you with complete control over every little detail.

Cost-Effective Packaging Solutions

Customised postal boxes that perfectly fit your product can help reduce unnecessary shipping costs. Our custom packages won’t take up more space than it needs, leaving you with space for more supplies, products, or personal storage.

Secure Postal Boxes

Custom Pack Studio ensures our boxes are designed to look good, whilst ensuring the product inside is fully protected. Each box is built to both your product and your brand’s reputation with its high quality, durable material.

We use high quality packaging material built to withstand impact and resist weather conditions during transit. Our packaging service also offers reinforced sealing to prevent against tampering.

At Custom Pack Studio, we can apply specialist finishes to prevent scratches and maintain a flawless appearance from dispatch to delivery.

Eco-friendly Packaging Options – Including Recyclable Options

Custom Pack Studio is committed to protecting the planet as well as the future of the packaging industry with our sustainable and eco-friendly packaging solutions.

All our packages are made to order, and fully customisable to fit your specific needs. In doing so, they help reduce waste from production processes.

We offer a wide range of recyclable and reused materials, allowing your business to maintain an eco-friendly postal and packaging process.

Packaging Suited for Personal, Ecommerce, and Business Needs

Custom Pack Studio can provide postal packaging for individual, business, and industry needs. We offer our services to a variety of production sizes, so regardless of how many boxes you require, we are happy to assist.

Our specialist packaging team will take the time to understand your requirements and work closely with you to develop the perfect solution.

Should you need a long-term postal box provider, we will be more than happy to help your business grow.

Royal Mail and Courier Compliance

We can guarantee postage compliance with our range of packaging options. Simply, let us know whether you are going with the Royal Mail or a courier service, and we will ensure your box is compliant.

For a Postal Packaging Solution You Can Trust – Contact Custom Pack Studio Today

If you are looking for a custom postal packaging that delivers high-quality, durable, and reliable solutions, Custom Pack Studio is here to help you.

We offer tailored postal packaging that can be altered in size, shape, design, and material. Whether you are looking to enhance the arrival of your product for your customers or if this is a personal package you need assistance with, we can provide a unique packaging solution.

If you would like to learn more about our services or to discover how we can help you, contact our friendly team today. We will ensure a seamless process from production to delivery.

About Us

All About Custom Pack Studio
A few words from Custom Pack Managing Director, Joni Tan:

“One thing I delight in hearing after a meeting is ‘well, that was easy.’

That’s not an accident as it’s exactly what we set out to build. I genuinely believe that great packaging shouldn’t be a privilege reserved for businesses with big budgets or big order volumes.

Every product deserves to be presented well, whatever stage you’re at. Whether you want to talk it through with us or just jump straight into our online design tool and do it yourself, we’ve made sure there’s a straightforward route in for every kind of business.

No minimums, no hidden costs, no hoops to jump through. Custom Pack simply offers great packaging, made right here in Scotland.”

Custom Pack Studio & Kennedy Smith
Custom Pack Studio Managing Director Joni Tan

Based in Irvine, Custom Pack Studio is home to one of Scotland’s most advanced packaging development facilities.

Our experienced team has been working in the packaging industry for decades in tandem with Kennedy Smith. Our goal is to help individuals and businesses from any sectors to design and develop quality packaging exactly how you envision it. 

Whether you are an established brand looking for a packaging solution to help you scale and match your growth journey, or a new local family business looking for your products to hit the market in style, Custom Pack Studio is here to meet all your packaging needs.

Riverside Business Park, Irvine
Based at one of Scotland's most advanced packaging development centres, we have the tools and capabilities to meet the packaging needs of businesses of all shapes and sizes.
Location
2 Brewster Pl, Irvine KA11 5DD
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    2 Brewster Pl, Irvine KA11 5DD