UK Manufactured
No minimum order
Fast Turnaround
100% Recyclable
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Custom Packaging Basildon

You are working with a UK team during normal UK working hours, and a UK phone number is answered promptly when you call.There isn’t minimum order for anything we produce, so a one off sample and a reorder of five thousand units both go through the same procedure.

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UK Manufactured

Fully manufactured in our Scotland-based manufacturing facility.

Fully Customisable - Homepage - 720px
No minimum order

As many or as little as one product can be ordered.

Food Packaging Edinburgh
Fast Turnaround

Fast turnaround on custom product development.

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100% Recyclable

We are FSC Certified with Net-Zero ambitions

Sustainable Packaging for Small Businesses
Custom Packaging Basildon

The Explanation for Why a UK Manufacturer Acts alongside Basildon

Custom Pack Studio is part of KennedySmith (Press) Ltd, a manufacturer that has been making print and packaging in Scotland since 1997.

When you ask about about a finish, a material type or a timescale, you are speaking to someone who operates the press daily. They do not need to pass the question to an overseas factory and hold on for an answer.

Delivery within the UK is swift and dependable in a way orders from overseas seldom is.

Most orders are completed within two to three weeks after you confirm the proof, and after dispatch, our courier network ships to Basildon addresses within one to two working days.

Compare that with the typical eight to twelve week baseline lead time for packaging brought in from the EU or the Far East, before you even allow for a delayed container or a customs delay.

If you have an key launch deadline or event cut-off, do let us know at the initial enquiry stage.

We shall verify candidly whether the timescale fits, rather than guaranteeing a changeover that disappoints you.

Unique packaging for Basildon organisations

Our box sizes include most products, and each one is produced to your dimensions and supplied with your branding.

The ideal format is determined by how the product is sold and shipped, so the fastest way to get the right answer is to tell our packaging experts what you are packing.

Retail and item packaging

A branded carton helps sell the product at point of sale when nobody from your team is available to describe it.

Reverse tuck end boxes are well suited for lighter retail items such as cosmetics, supplements and cosmetics, while a crash lock base provides bulkier items with a strong floor that will not buckle in delivery.

Both branding across every panel, including even the inside, so the branding remains visible however the box is stored on a shelf or in a stockroom.

Mailer Boxes for E-Commerce Merchants

Basildon’s online retail brands are sent out constantly.

A tailored mailer box is frequently the sole tangible interaction a customer has with a brand, as there is no shop visit or face to face handover to rely on.

Printed inside and out, it guards the product throughout the courier network while making the unboxing itself a marketing moment. And a properly fitted box also reduces the damage and returns that a poorly sized one can cause.

A plain brown outer will carry the parcel, but it shows nothing to the customer about who sent it or why it seems the way it does.

Make a strong impression the moment it arrives with Custom Pack Studio.

Custom Shipping Boxes UK

Special and Exhibit Boxes

Bespoke gift boxes can be important.

A rigid box with an effortless closure, foil decoration on the lid, or a soft touch coating transforms how a product feels before it is even opened.

It is precisely the case for jewellery products, perfume, and boutique food brands, where the packaging is part of what the customer has bought.

Foil stamping is the finish that catches the eye most on a shelf, catching the light in a way plain print never can, while soft touch coating is more effective once the box is in someone’s hands, as it suggests quality the moment it is touched.

Raised print falls between the two, positioning a logo you can both view and touch, and it works especially well on jewellery and perfume boxes, where the surface itself becomes part of the presentation.

Sleeves and wallets

Not every branding project call for a total box reconstruction.

A custom-printed sleeve fits over an existing tray or product, adding your brand identity without the need to redesign the entire pack, which helps make it ideal for a limited promotional run or a periodic variant.

A wallet-style box folds neatly around flatter products such as cards or cosmetics sets, and printed inserts prevent loose items from sliding inside a larger box during transit.

BRCGS Packaging Materials

Corrugated containers and shipping cartons

A collapsible carton will never survive a prolonged delivery journey or a delicate item by itself.

Corrugate board is designed for that purpose.

We manufacture corrugated cardboard boxes to custom pack sizes and present them in full colour, so a Basildon brand shipping nationwide gains security and brand presence in one solution, far beyond a plain double walled box with a sticker applied on the surface.

Sectors Covered in Basildon

Basildon’s business mix includes beauty and skincare labels, jewellery makers, food manufacturers, company offices and digital businesses.

Food and beverage businesses face the most demanding regulations, as product safety in contact with the product comes first over any thought of how the box looks.

That is where our BRC Global Packaging certification at High Hygiene level really matters, whether you are a artisan bakery or a wholesale provider. It is the standard that retail buyers and local retailers usually want to see before they will stock a new product.

Jewellery brands frequently get more from their packaging investment than most different categories.

A stiff box with a tailored insert is often carrying an item worth far more than the box itself, so the appearance must reflect that worth.

Beauty products and fragrance brands depend on protective fittings and premium finishes for much the same reason. The product is compact, so the box does most of the selling on the shelf.

E-commerce and subscription businesses require a mailer that can endure the courier network intact.

For numerous online retailers, the parcel is the sole physical point of connection a customer has with the business.

There is no Minimum Order:Whatever Quantity Welcome

Request many packaging suppliers for 50 boxes printed with your custom design on them.

You will often be asked to return when you can commit to five hundred. That is a hefty demand for a Basildon business testing a new product or ordering a small batch before it scales.

We do not apply a minimum requirement in any way at all.

Request a one sample to check print quality, fifty boxes for a market stall, or a few thousand once a retail listing verifies demand. The procedure and pricing model remain the same at every quantity.

The unit price goes down as order volume goes up, which is typical throughout the packaging industry.

Reorders use the same artwork and setup, so you are never billed again for the design work.

We verify costing and the lead time in writing before production begins, so there is no difference between the quote and what is shown on the invoice.

Guidance with design provided, whatever stage you are at

You needn’t have an in house designer to order bespoke packaging here.

If you have a logo and an outline idea of what you want, that will be enough to begin. Our team will work out the box structure, produce the print ready artwork and present you with a proof for approval before anything goes to print.

For a product that does not fit an off the shelf size, structural design is covered in the cost. It is not added as an extra.

Images supplied as a JPEG are formatted to the required print specifications.

The majority of artwork comes lacking the resolution or bleed that the box truly needs.

Our team verifies colour accuracy, resolution and bleed with reference to the press profile before anything else enters production, helping to ensure the finished print reflects what you signed off.

A planning consultation is on offer if you would prefer to talk through the options before confirming a specification.

You can additionally use our own digital design tool if you would want to create the artwork yourself.

Sustainable, ethically sourced materials

Every box we produce is completely recyclable and manufactured from board carrying FSC and PEFC certification. This indicates it can be traced through an audited supply chain to a responsibly managed forest.

We’re transitioning away from single use plastic and EPS foam throughout the collection, swapping them for paper based and compostable alternatives wherever the format allows. These materials break down properly at the end of their life in a way that plastic and foam do not.

If a credible environmental claim is important to you and your customers, we can support lead you through the many ways your bespoke packaging contributes to lowering waste.

Top Reasons Basildon Businesses Pick Custom Pack Studio Inc. as Their Trusted Packaging Company

A single factory, from start to finish

Every box we create is trimmed, decorated and completed entirely within our Irvine factory.

The very same team performs quality checks throughout each stage, rather than the work being handed between different subcontractors.

A colour that appears accurate on screen will not always reproduce the same way, and the person proofing it is the one managing the press.

Any problems are identified and fixed before a box reaches dispatch, by the same team that first noticed the issue.

The board and ink are sourced from the same suppliers every time, so a colour that matched your first proof will still match your fifth reorder two years on.

Bolstered by nearly three decades in print and packaging

Custom Pack Studio was launched in 2025, yet the factory backing it has a far longer history.

We are part of the team at KennedySmith (Press) Ltd, a major print and packaging manufacturer that has used presses since 1997.

That history has built strong relationships with board mills and material suppliers. It also means our team has already handled the majority of the challenges a new packaging order can bring.

That often appears in minor details, such as being aware of which board weight can withstand a courier journey.

It is likewise why we can manage a delicate perfume box and a heavy duty shipping carton in the same week, using presses that have processed both for years.

Our Packaging Facility

Assigned representative throughout the transaction

You will be helped by the identical person from your first enquiry right through to the final delivery

There is no transfer between your sales department and a different production division.

They are clear on your brief, your timescale and what you asked for at the review stage, so you do not need to say it again at every step.

When a material is on back order or a finish needs reviewing, you will receive this personally from the person handling your job.

This also means you won’t have to re-explain your order from the beginning to another member of staff midway through production.

You can reach that person in person by telephone, electronic mail or text, without needing to use a standard enquiries inbox first.

A same process irrespective of quantity

A one sample and a 5,000-unit reorder go through the same proofing and quality checks before either leaves the factory.

Nothing is hurried along just because the run is small, and no thing is subjected to extra scrutiny simply because it is substantial.

A Basildon business piloting a new product gets the same level as one placing a repeat order for a national retail listing. The process stays unchanged regardless of the order size.

This consistency matters far more than does any saving on a larger run, since a mismatched batch costs extra to fix than it did save in per-unit price.

Whether it is fifty units for a market test or thousands for a retail launch, the proofing sign off functions in the same way each time.

Obtain a Cost-Free Quotation for Tailored Packaging in Basildon

Call 01294 314 919 or email contact@custompackstudio.co.uk. Let us know the items you are packing, roughly how many you need, and how the product is sold or shipped. We will reply with a written quote and no obligation to order.

Not ready to commit to a full run? Request a free physical sample first. You will see exactly how the colour appears in natural light and how the soft touch finish feels in your hand, rather than trying to judge it from a screen.

Creative support is always available when you need it, there is not any minimum order requirement, and each box is made specifically for your product rather than taken from a shelf of templates.

We produce every item in-house and supply to Basildon and across the UK from our own factory in Irvine. Explore our full packaging range or speak with the team directly to get started.

Our Process

From idea to product in 
three easy steps

Step 1
Select and Configure

Select from our range of packaging styles and configure dimensions and specifications.

Step 2
Design your branded packaging

Create or upload your existing designs for each area and insert.

Step 3
Send to Print!

Once you are happy send your order to us and we will look after bringing your design to life!

About Us

All About Custom Pack Studio
A few words from Custom Pack Managing Director, Joni Tan:

“One thing I delight in hearing after a meeting is ‘well, that was easy.’

That’s not an accident as it’s exactly what we set out to build. I genuinely believe that great packaging shouldn’t be a privilege reserved for businesses with big budgets or big order volumes.

Every product deserves to be presented well, whatever stage you’re at. Whether you want to talk it through with us or just jump straight into our online design tool and do it yourself, we’ve made sure there’s a straightforward route in for every kind of business.

No minimums, no hidden costs, no hoops to jump through. Custom Pack simply offers great packaging, made right here in Scotland.”

Custom Pack Studio & Kennedy Smith
Custom Pack Studio Managing Director Joni Tan

Based in Irvine, Custom Pack Studio is home to one of Scotland’s most advanced packaging development facilities.

Our experienced team has been working in the packaging industry for decades in tandem with Kennedy Smith. Our goal is to help individuals and businesses from any sectors to design and develop quality packaging exactly how you envision it. 

Whether you are an established brand looking for a packaging solution to help you scale and match your growth journey, or a new local family business looking for your products to hit the market in style, Custom Pack Studio is here to meet all your packaging needs.

Riverside Business Park, Irvine
Based at one of Scotland's most advanced packaging development centres, we have the tools and capabilities to meet the packaging needs of businesses of all shapes and sizes.
Location
2 Brewster Pl, Irvine KA11 5DD
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