UK Manufactured
No minimum order
Fast Turnaround
100% Recyclable
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Custom Packaging Bootle

You’re talking with a UK team during UK working hours, and if you ring, a UK phone number picks up.We apply no minimum order on whatever we make, so a single sample and a five thousand unit reorder follow the same process.

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UK Manufactured

Fully manufactured in our Scotland-based manufacturing facility.

Fully Customisable - Homepage - 720px
No minimum order

As many or as little as one product can be ordered.

Food Packaging Edinburgh
Fast Turnaround

Fast turnaround on custom product development.

No Minimum Order - Homepage - 720px
100% Recyclable

We are FSC Certified with Net-Zero ambitions

Sustainable Packaging for Small Businesses
Custom Packaging Bootle

Why the UK Maker Is Ideal For Bootle

Custom Pack Studio is a part of KennedySmith (Press) Ltd, a manufacturer that has been manufacturing print and packaging in Scotland since 1997.

When you enquire about a finish, a material, or a deadline, you are speaking to an expert who operates the press daily. They do not need to send the question on to an overseas factory and hold on for a reply.

Domestic delivery is quick and reliable in a way an international order infrequently is.

The majority of orders are ready within 2 to 3 weeks after you approve the proof, and once shipped, our courier network delivers to Bootle addresses within 1 to 2 working days.

Contrast that with the typical 8 to 12 week baseline lead time for packaging brought in from the EU or the Far East, before you even factor in a delayed container or a customs hold-up.

If you have an imminent launch date or event deadline, please let us know at the inquiry stage.

We will let you know frankly whether the schedule works, rather than promising a response that leaves you disappointed.

Custom packaging for Bootle companies

The packaging formats we supply suit the majority of products, and each is custom made to your dimensions and finished with your branding.

The right arrangement depends on how the product is sold and delivered, so the most efficient way to get the accurate answer is to tell our packaging experts what you are packing up.

Retail and product packaging

A custom-printed carton handles the selling on the shelf when no one from your team is there to explain the product.

Reverse tuck-end boxes are ideal to lighter retail goods such as cosmetics, supplements and beauty products, whereas a crash-lock base gives heavier items with a firm floor that will not collapse during transit.

Each of the two prints extend across every panel, including the inside, so the branding is kept visible no matter how the box is positioned on a shelf or in a stockroom.

Mailer Boxes for Online Merchants

Bootle’s e commerce brands dispatch orders constantly.

A custom mailer box is often the single tangible contact a customer has with a brand, as there is no shop visit or face to face handover to rely on.

Printed on the inside and out, it helps safeguard the product through the courier network while helping make the unboxing itself part of your promotional strategy. A well-fitted box also cuts down on the damage and returns caused by one that is poorly sized.

A unmarked kraft outer will get the parcel delivered, but it offers the customer no clue as to who sent it or why it appears like that.

Make a strong initial impression as soon as your delivery arrives with Custom Pack Studio.

Custom Shipping Boxes UK

Token and Showcase Containers

Bespoke gift boxes are essential.

A sturdy box with a sleek finish, foil stamping on the top, or a soft-touch finish alters how a product comes across before it is even opened.

It is the point for jewelry, fragrance and specialty food brands, where the packaging is part of what the customer has paid towards.

Hot foil stamping is a finish that works the hardest on a shelf, reflecting the light in a way plain print simply cannot, while soft touch coating performs best once the box is in their hands, as it suggests quality the moment they pick it up.

Raised detailing bridges the two, creating a logo you can see as well as feel, and it is particularly well effective on jewellery and perfume boxes, where the surface forms part of the presentation.

Sleeves and wallets

Not all branding project requires a total box rebuild.

A branded sleeve covers an existing tray or product and adds your branding without the need to redesign the entire packaging, making it ideal for a limited promotional run or a seasonal variant.

A wallet style box folds tidily around flatter products such as cards or cosmetics sets, while printed inserts stop loose items from sliding inside a larger box during transit.

BRCGS Packaging Materials

Sturdy cartons and transport boxes

A foldable carton will not necessarily withstand a long courier journey or shield a breakable item.

Fluted board is designed for this purpose.

We manufacture corrugated cardboard boxes to bespoke pack requirements and brand them in full colour, so a Bootle brand shipping nationwide gains protection and branding in one format, far beyond a plain double-walled box with a sticker added on top.

Sectors Which We Serve Across Bootle

Bootle’s business mix includes beauty and skincare brands, jewellery manufacturers, food manufacturers, corporate offices and e-commerce companies.

F&B businesses encounter the hardest demands, because product integrity always is more important than the appearance of the box.

That is where our BRC Global Packaging certification at High Hygiene level makes a difference, whether you are a small batch bakery or a wholesale provider. It is the standard that supermarket buyers and independent retailers usually want to see before listing a new product.

Jewelry labels often gain more through their own investment in packaging compared with most other product categories.

A sturdy box with a custom-fit insert is commonly used to hold an item worth far more than the box itself, and the presentation must convey that worth.

Beauty and perfume brands depend on protective fitments and premium finishes for the same purpose. The product is small, so the box handles most of the selling on a shelf.

E-commerce and subscription businesses need a mailer that reaches the customer through the courier network undamaged.

For a lot of online sellers, the parcel is frequently the only tangible touchpoint a customer has with the brand.

Absolutely no minimum order, whatever quantity is welcomed

Request most packaging suppliers for 50 boxes printed with your own artwork on them.

You may frequently be asked to come back once you are able to agree to 500 or 1,000. That can be a substantial request for a Bootle business testing a new product or trying a small batch before it expands.

We don’t apply a minimum in any way at all.

Request a single sample to assess print quality, fifty boxes for a market stall, or a few thousand once a retail listing proves demand. The process and pricing structure remain the same across every quantity.

The unit cost decreases as quantity rises, as is common throughout the packaging industry.

Reorders use the same artwork and setup, so you’re never charged twice for the design work.

We confirm costs and delivery times in writing before production commences, so that there is no possible discrepancy between the quotation and the amount shown on the invoice.

Project support on offer no matter what stage you are at

You do not need an internal designer to buy custom packaging here.

If you possess a logo and a basic idea of your requirements, that is sufficient to begin. Our team will define the box structure, prepare the print-ready artwork and present a proof for your approval before anything is sent to press.

For the product that does not fit a standard ready-made format, structural design is covered in the price. It is not charged as an add on.

Documents provided as a JPG or screenshot are recreated to proper production specification.

The majority of artwork arrives lacking the resolution or bleed that a box truly requires.

Our crew reviews colour accuracy, resolution and bleed against the press profile before anything goes into production, so the print matches closely what you confirmed.

If you prefer to go over the options before completing a specification, a design meeting is on offer.

You can also try our own online design tool if you would like to create the artwork yourself.

Ethically sourced recyclable materials

Every box we produce is fully recyclable and made from board carrying FSC and PEFC certification. This indicates it can be tracked through an audited supply chain to a responsibly managed forest.

We’re phasing out single-use plastic and EPS foam throughout the collection, swapping them for paper based and compostable alternatives wherever the format allows. These materials decompose as intended at the end of their life in a way that plastic and foam do not.

If a trustworthy sustainability claim is important to you and your customers, we can assist guide you through the different ways your custom packaging can make a difference in reducing waste.

The Reasons Why Bootle Businesses Decide on Custom Pack Studio as Such Packaging Provider

One plant, from beginning to finish

Every pack we make is cut, printed and finished all in one place at our Irvine plant.

The very same team carries out quality checks throughout each stage, instead of the work being transferred between different subcontractors.

A colour that looks right on screen will not always print the same way, and the person reviewing it is the one managing the press.

Any problems are detected and fixed before a box reaches dispatch, by the same team that initially noticed the issue.

Board and ink are also supplied from the same suppliers, with every order, so a colour that matched exactly against your first proof will still match up with your fifth reorder after two years.

Backed by more than thirty years in print and packaging

The Custom Pack Studio started in 2025, although the factory behind it has a much deeper history.

We are within KennedySmith (Press) Ltd, a well-established print and packaging manufacturer that has run presses since 1997.

This history has built strong relationships with board mills and supplier partners. It also indicates our team has already handled many of the challenges a new packaging order can pose.

It plays out in small manners, such as realising which board weight will endure a courier journey.

It is as well why we can manage a delicate perfume box and a heavy duty shipping carton in one week, with presses that have managed both for many years.

Our Packaging Facility

One dedicated contact for the whole order

You will be cared for by the same person from your initial contact right through to the final completion.

There is not any transfer between the sales team and a separate production department.

They already understand your requirements, your deadline and what you requested at the review stage, so you do not have to go over it again at each step.

If a component is on back order or a finish needs reviewing, you will be contacted directly from the person managing your job.

It also means you do not need to recount your brief from the beginning to someone new during production.

You can call, send an email to or message that person directly, without the need to go through a general enquiries inbox first.

The very same process, regardless of the amount

A solo sample and a five thousand unit reorder are subject to the identical proofing and quality checks before either leaves the factory.

Nothing is done in haste just because the run is limited, and no part of it is looked at in greater detail merely because it is big.

A Bootle company testing a new product is held to the same level as one making a repeat order for a national retail listing. The approach stays the same, regardless of the order size.

That consistency is important much more than the saving achieved from a bigger order, because a poorly matched lot eventually costing more to correct than it would have saved in cost per unit.

Whether it is fifty units for a market test or a few thousand for a retail rollout, the sign-off stage functions in the same way every time.

Obtain a free estimate for customised packaging in Bootle

Call 01294 314 919 or email contact@custompackstudio.co.uk. Let us know what you are packing, approximately how many you require, and how the product is sold, or shipped. We will then send you a written quote, with no obligation to place an order.

Not ready to commit to a full run? Request a free physical sample first. You will see exactly how the colour appears in natural light and how the soft touch finish feels in your hand, rather than trying to judge it from a screen.

Design assistance is constantly available whenever you need it, there is no minimum order to meet, and every box is created around your product, rather than picked from a shelf of templates.

We manufacture every product ourselves and ship to Bootle and all over the UK straight from our own Irvine factory. Explore our full range of packaging products or chat with the team straight away to get started.

Our Process

From idea to product in 
three easy steps

Step 1
Select and Configure

Select from our range of packaging styles and configure dimensions and specifications.

Step 2
Design your branded packaging

Create or upload your existing designs for each area and insert.

Step 3
Send to Print!

Once you are happy send your order to us and we will look after bringing your design to life!

About Us

All About Custom Pack Studio
A few words from Custom Pack Managing Director, Joni Tan:

“One thing I delight in hearing after a meeting is ‘well, that was easy.’

That’s not an accident as it’s exactly what we set out to build. I genuinely believe that great packaging shouldn’t be a privilege reserved for businesses with big budgets or big order volumes.

Every product deserves to be presented well, whatever stage you’re at. Whether you want to talk it through with us or just jump straight into our online design tool and do it yourself, we’ve made sure there’s a straightforward route in for every kind of business.

No minimums, no hidden costs, no hoops to jump through. Custom Pack simply offers great packaging, made right here in Scotland.”

Custom Pack Studio & Kennedy Smith
Custom Pack Studio Managing Director Joni Tan

Based in Irvine, Custom Pack Studio is home to one of Scotland’s most advanced packaging development facilities.

Our experienced team has been working in the packaging industry for decades in tandem with Kennedy Smith. Our goal is to help individuals and businesses from any sectors to design and develop quality packaging exactly how you envision it. 

Whether you are an established brand looking for a packaging solution to help you scale and match your growth journey, or a new local family business looking for your products to hit the market in style, Custom Pack Studio is here to meet all your packaging needs.

Riverside Business Park, Irvine
Based at one of Scotland's most advanced packaging development centres, we have the tools and capabilities to meet the packaging needs of businesses of all shapes and sizes.
Location
2 Brewster Pl, Irvine KA11 5DD
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