For what reason choose personalised packaging
A regular box creates spare space around the product, enabling it to rattle during transport until somebody fills the gap with foam or paper to keep it still.
Selecting off-the-shelf packaging with a label on the side may be easy, but it belongs to no one in particular.
Custom Pack Studio produces bespoke packaging for your product, ensuring that the box, print and finish complement your brand rather than overshadowing it.
We produce custom boxes, mailer boxes, gift packaging and printed accessories for businesses across Borras Park and the valleys beyond, with orders ranging from one sample to a complete pallet delivered directly to your warehouse door.
Nothing we produce requires a minimum order, so you can set stock and storage costs aside until a product has shown that it sells.
Share your packaging requirements, and we’ll tailor the recommendation to suit the product precisely.
What made-to-measure packaging means
Custom packaging shapes the box around your product from the beginning, with its dimensions and print customised to what you are packing.
You select the measurements, so that a custom-sized box keeps the product secure rather than allowing it to rattle within excess space created by a generic size.
Even the structure, board weight, print and finish are bespoke to suit what is being packed and how it travels!
Printing a logo onto a stock box produces personalised packaging, representing a more modest undertaking than a fully customisable design.
Tailored packaging puts each panel, fold and finish in your hands, even for a single piece, enabling you to create a customised solution that fits precisely, with no compromise.
Wrapping options we make for Borras Park businesses
We manufacture a full range of packaging boxes, tailored to custom sizes and printed in full colour with your artwork.
Selecting the correct box style and packaging type hinges on your product and the way it is handled. Our packaging specialists will take you through the available options.
Retail boxes and branded packaging
Reverse tuck end cartons remain a standard for retail packaging, ideal for lighter products such as cosmetics and supplements, with flaps that tuck in at both the top and bottom.
Crash lock boxes are a more robust type of lock box, constructed from cardboard and having a base that snaps flat when opened, stopping heavier products from forcing the bottom out.
Shipping and internet shopping boxes
A custom mailer box protects your product across the courier network and makes delivery part of the brand experience and visibility, with printing on the inside and outside rather than only on the outer face.
Gusseted versions of these custom printed boxes provide extra depth, giving bulkier items room to rest securely without shifting.
Present boxes, rigid boxes and gable-top boxes
Rigid boxes, magnetic closure gift boxes and other branded packaging provide gifts with the presentation customers anticipate, without them having to wrap anything themselves.
Gable boxes, featuring a handle that folds up, are particularly suitable for food gifts and hampers.
For high-end ranges, we sometimes specify SBS board, or solid bleached sulphate, a light-coloured, food-safe paperboard, instead of standard carton stock, while finishes including foil and soft touch lamination improve the overall effect.
Create support for your Borras Park business
Every order comes with packaging design support, regardless of the stage your artwork has reached.
If you have a logo and brand guidelines, our design specialists create print ready files and verify that colours reproduce accurately on board, because packaging requires higher resolution than a website image.
You don’t need design experience to create packaging that fits your brand. Our team can begin with just a logo. Together, they develop the structure and professionally produced print ready artwork, while guiding you through each technical decision throughout the process.
Our online tool enables you to personalise a box and preview its look on screen before printing, while Pantone colour matching maintains consistency each time you make a repeat order.
If you need packaging printed in both English and Welsh, our team considers this to be a routine artwork requirement and manages it just as we would any other language or colour change.
Custom packaging for Borras Park’s industries
Cuisine and refreshments
Welsh Lamb and Welsh Beef hold Protected Geographical Indication status, whereas all food packaging that comes into contact with meat or dairy must satisfy food contact standards, regardless of where it is manufactured on either side of the border.
We have BRC Global Packaging certification at High Hygiene level, which means our food packaging is manufactured in carefully controlled, traceable conditions that retailers assess before listing a product.
Beverages and distilleries
Over the past two decades, Wales has established a genuine drinks scene, from distilleries in Brecon Beacons to newer gin and whisky producers farther north.
Bottle presentation boxes must survive transit and look smart on the shelf too! Finishes such as foil stamping and embossing deliver much of the impact for a limited release or seasonal gift set.
Make-up and aesthetics
Cosmetic and skincare brands need cartons that protect delicate glass and compacts whilst presenting well on the shelf.
We create cosmetics packaging using soft touch lamination, foil and embossing, while rigid boxes make a premium range appear worthy of its higher price.
Electronic commerce and recurring payment brands
Retail ready and display packaging matter when products are held in shops or marketplace fulfilment centres, while subscription brands encounter a distinct challenge.
Because the same customer opens an nearly identical box each month, keeping a consistent finish is just as important as the original design.
Effective online retail packaging, made to correspond to your product packaging precisely, keeps goods secure during transit and reduces damage claims and returns.
Within, a fitted insert or printed tissue holds the product securely during transit, while the print greets the eye the moment the box opens.
For a subscription brand that places repeat orders each month, maintaining consistent box dimensions preserves predictable pallet capacity and warehouse racking, becoming progressively important as volumes surpass several hundred units.
Dispatching to Borras Park from our Scotland studio
Everything is produced at our Irvine facility, with standard UK delivery to businesses in Borras Park.
Most orders reach a Borras Park address within two to three weeks after proof approval, using the same timetable as all our packaging throughout the UK.
Custom Pack Studio forms part of KennedySmith (Press) Ltd, an established packaging manufacturer creating print and packaging since 1997, where a seasoned team creates boxes on its own presses.
Prior to the start of full production, you get a proof and, when the format calls for it, a physical sample, as reorders keep the same artwork, making expansion wonderfully simple.
Employing a single box company for packaging across your whole product range streamlines the process.
You get one invoice and work through a single point of contact, instead of pursuing multiple suppliers, each quoting different prices for individual weeks.
Green packaging as usual practice
Every box we produce is completely recyclable, with that recyclability stemming from the board itself.
Our board and paper begin with FSC and PEFC certified sources, while each sheet is traced through an audited supply chain to responsibly managed forests.
We are reducing single use plastic and EPS foam void fill throughout our processes because neither is readily recyclable, creating disposal difficulties once a parcel is opened.
Where the design permits, biodegradable or paper-based protection is used instead.
No minimum order for Borras Park firms
Across the industry, custom packaging often requires minimum orders of 500 or 1,000 units, meaning you must finance stock and storage before discovering whether your product will sell.
We have no minimum order whatsoever.
Small businesses may order a one sample, limited runs for testing, or a full production run once demand has been established, with the unit price scaling according to the quantity ordered.
You will always receive a written quote prior to production commencing, while the high quality materials and packaging products supplied for a run of fifty are identical to those supplied for a run of ten thousand.
Before ordering in volume, request a printed sample to assess the print, colour and fit in your hand.
Methods to order tailor-made packaging
Provide your brief! Call 01294 314 919 or use the online design tool, then tell us the product, quantity and roughly how it is sold.
Design and proofing. We create packaging that suits your product, produce the print layout, and supply a proof for your approval.
Ask for a physical sample when the format requires one. Approve it once you are satisfied with the colour and construction.
Production and delivery. Your order is printed and finished in Irvine before reaching your Borras Park address, typically within two to three weeks.
Bespoke packaging Borras Park FAQ
Can you offer made-to-order packaging to Borras Park?
Yes! We manufacture everything in Irvine and deliver across the UK by default, including every part of Borras Park and throughout Wales, with no extra fee simply because you are further from the factory.
What’s the least order to make packaging with Borras Park?
There is no minimum order. We can manufacture a single box or thousands in any format, with quantity-based pricing confirmed in a written quotation before manufacture begins.
Which parcel elements can I personalise?
Size, structure, board weight, print and finish can all be changed for each format, making sure the packaging meets your brief precisely. Branded packaging can also feature printing on both the inside and outside.
May you provide packaging product examples prior to we place an order?
Yes. Your sample arrives printed and finished exactly as it would be in production, enabling you to check that the colours meet your brief and the board feels right before approving a larger order.
Is the container able to be recycled and compostable?
Every box is 100% recyclable. We do not use plastic laminates which prevent recycling unless they are necessary for food safety, and biodegradable protective materials are provided where the format permits.
May one submit the exact Borras Park design purchase at a later time?
Yes, reorders are made from the same artwork file, so expanding an order or repeating it for a new season does not require the packaging to be redesigned from the beginning.
Get a without charge quotation from Custom Pack Studio immediately
Contact us on 01294 314 919 or at contact@custompackstudio.co.uk, providing your product, packaging requirements and intended quantities.
There is no minimum order requirement, design support is included in every project, and each item of custom packaging produced here is developed around your product rather than a standard template.
Send your enquiry, and we will reply with a written quotation.
