Finding a packaging supplier in the UK that will produce custom printed boxes without a large minimum order is harder than it should be. Most large packaging companies are built around high-volume runs, and their pricing tiers, processes, and order minimums reflect that.
A startup or growing small business can find themselves priced out of custom packaging before they’ve placed a single order.
Custom Pack Studio produces custom packaging boxes across the UK with no minimum order.
From 1 unit to 10,000, every box is fully customisable in size, print, and specification, with design support built in from the start.
You don’t need a designer or a large budget to get the perfect packaging for your product.
Custom cardboard boxes and packaging styles
We produce a wide range of box formats, all available as custom printed boxes in bespoke sizes and finishes.
The right format depends on your product, your sector, and how the box needs to perform.
Whether it’s for packaging that belongs on retail shelves, travels through the courier network, or is intended to be presented as a gift.
Postal mailer boxes
Our postal mailer boxes are perfect for direct-to-consumer businesses.
A single-piece structure that ships flat and assembles quickly at the packing station for an efficient production line.
It is perfectly sized to your requirements and can be built to Royal Mail medium parcel specifications, which helps keep mailing costs down for lighter products.
Your branding prints across the exterior, and interior printing is available if you want the unboxing experience to extend inside the box.
Crash-lock boxes
Crash-lock boxes have a base that snaps into position without folding or taping.
For businesses processing high order volumes, this saves real time on the packing line. The base is rigid and secure, and our crash-lock boxes are printed full colour on all panels.
Our design team will work closely with you to determine the size and board weight that fits your product completely.
Reverse tuck-end product boxes
The lid and base tuck in from opposite ends, giving a clean finish on every face.
This is a widely-used format for brands supplying independent retailers and national chains, because it works for display as much as for dispatch and gives great visibility to print on all faces.
Sleeves
A printed sleeve wraps around an existing product container or primary package, adding your branding without replacing the packaging structure entirely.
Wallet boxes
Wallet-style fold-around boxes are a compact format that works well for flat or slim products. Both are available in custom sizes with full-colour print and a range of finishing options.
Gusseted e-commerce boxes
Gusseted e-commerce boxes use an expanding side panel to accommodate varying product depths in a single box design.
It makes a practical box solution for subscription services and businesses that combine different product types in a single shipment.
The gusset format adapts to what’s inside rather than forcing a fixed internal depth, which helps minimise movement during transit and reduces the amount of extra void fill you need to pack around the product.
Gift boxes
Custom gift boxes are available in folding and rigid formats, suitable for food, jewellery, cosmetics, and premium craft product ranges.
We also produce bespoke bottle boxes for spirits, wine, and premium drink brands, where the outer packaging makes a huge decision on whether the consumer purchases.
Built to your specification, not a template
The difference between custom packaging boxes and branded packaging on a standard template matters more to your product than it might seem.
A template approach fits your logo onto a generic box that was designed for someone else’s product.
A custom box is specially tailored around your product dimensions.
The fit is snug, the board weight matches what’s inside, and nothing moves around in transit.
For impressive visuals and a box that prevents damages, custom packaging is the smart choice.
Single wall and double wall box solutions
Choose from single wall and double wall corrugated board.
Single wall is lightweight and cost-effective for items that don’t need heavy protection. Double wall adds durability for fragile or heavier products going through the courier network.
Custom Pack Studio always works closely with you, the business owner, to determine which of our box solutions is perfect for your product.
Custom boxes that fit right
Bespoke sizes mean there’s no compromise on fit.
Give us the internal dimensions of your product and we design the box from there, including any internal fitments, inserts, or dividers if the product needs to be held in a specific position.
Minimise movement during transit and reduce damage rates without extra padding with Custom Pack Studio.
Branded packaging, custom printing and finishing
All our packaging boxes are printed in full colour with your branding.
Logo, colour, product imagery, and any regulatory or marketing text across all panels.
Branded packaging is printed directly onto the board, not applied as a label or sticker.
Full-colour custom printing on every face means your box looks consistent from every angle, which matters when your product sits alongside competitors on retail shelves.
Diverse finishing options
We are proud to have a full range of finishing options.
From gloss lamination for a high-impact surface that makes colours appear vivid and improves brand visibility at point of sale, to matte lamination which gives a more tactile feel for premium products, we can guide you through design choices.
Interior printing options
It isn’t just the outside that counts.
For gift boxes and ecommerce packages, the inside can matter too!
Our team can help create an unboxing experience that showcases your brand in the best of colours.
Whatever your needs, our team will be there to help make it happen.
Eco-friendly packaging boxes
Every custom packaging box we produce is made from high-quality 100% recyclable board.
We operate in an FSC and PEFC certified facility, which means the cardboard we use comes from responsibly managed forests through an independently audited supply chain.
Our materials are biodegradable, and our boxes are accepted in standard kerbside recycling collections across the UK. This encourages your customers to put the boxes in the correct location.
And with tailored packaging solutions that are the perfect fit for your product, you help minimise packaging waste and cut down on resources.
Show your customers you care about the environment just as much as they do with thoughtfully designed packaging.
No minimum order, across the UK
Most packaging companies require a minimum order before they’ll produce custom work.
For a growing business, that’s a significant commitment before you know whether the product sells or whether the packaging specification works well in your operation.
Custom Pack Studio does things differently.
We have no minimum order for any custom packaging boxes.
For brands testing a new product line without committing to a large stock holding, or for seasonal and limited-edition ranges where you need a smaller run, it removes the main barrier to getting started.
When your business grows, we will be right by your side to grow with you.
How to create your custom packaging boxes
Getting custom packaging from Custom Pack Studio is designed to be straightforward, whether you have a complete brief and ready-to-print artwork or you’re starting from scratch with a rough idea of what you need.
Tell us your business needs
Call us on 01294 314 919, email contact@custompackstudio.co.uk, or use our 3D online design tool to create custom packaging and configure your box.
We are always happy to help guide you on configurations and board strength.
Design support to create the perfect packaging
Not to worry if you aren’t ready with your artwork.
A lot of the businesses we support are just getting started, and our in-house design team is always more than happy to work with you from the brief through to production-ready files.
You don’t need a designer on your side to get professionally printed packaging. We handle artwork setup and send you a proof to review before anything goes to production.
Review and approve the proof
If you need our help, we will send a print-ready proof showing your box in full colour with all dimensions confirmed.
Or if you have used the design tool, you’ll be able to approve it directly from the tool.
Production and UK delivery
Your custom packaging boxes are manufactured at our Scotland facility and shipped to your address across the UK. We confirm your expected delivery date when we confirm the order.
Reordering your custom printed boxes
When you are ready for your next order, your box will be waiting for you, saved in your portal.
Whatever the next quantity, we’ll be ready.
Get a free quote for custom packaging boxes
Enhance your brand with stylish custom packaging from Custom Pack Studio.
Whatever the box and whatever the product, we are here to take your business to the next level with a premium product presentation that is made to wow.
For a packaging supplier with no minimum order quantity and that has the facilities to adapt to your needs, contact our friendly team on 01294 314 919 or email contact@custompackstudio.co.uk to discuss your packaging requirements.
