Why pick custom packaging?
A standard box leaves space around the product, allowing it to rattle during transit until foam or paper is introduced to prevent movement.
Typical packaging with a sticker attached is the straightforward choice, but it has not been designed specifically for anyone.
Custom Pack Studio creates tailored packaging expressly for your product, ensuring the box, print and finish uphold your brand instead of overshadowing it.
We manufacture custom-made boxes, mailer boxes, gift packaging and printed accessories for companies across Brynteg and the nearby valleys, with order quantities spanning one sample to a pallet load delivered straight to a warehouse door.
We have no minimum order, so stock and storage costs remain out of the equation until you know whether a product sells.
Share your packaging requirements, and we will tailor the recommendation to the product itself.
What personalised packaging signifies
With custom packaging, your box is created around the product from the outset, so its dimensions and print suit exactly what you are packing.
Select your dimensions and create a custom-sized box that keeps the product secure, preventing it from rattling about in the unused space of a standard-sized box.
Even the structure, board weight, print and finish are custom designed to accommodate what is being packed and the way it travels!
Printing a logo on a stock box creates personalised packaging, needing less work than a completely customisable design.
With bespoke packaging, every panel, fold and finish can be tailored, even for a single item, enabling you to create packaging that fits exactly and without compromise.
Wrapping formats we create for Brynteg firms
We make a complete range of packaging boxes, manufactured to custom sizes and printed in full colour with your artwork!
Selecting the appropriate box style and packaging type depends on your product and how it is handled. Our packaging experts will guide you through the available options.
Shop containers and brand packaging
Reverse tuck end cartons are a favourite in retail packaging, well suited for low-weight products like cosmetics and supplements, featuring flaps that fold inwards at both the top and lower end.
Crash lock boxes are a type of lock box, offering a stronger cardboard design with a base that snaps flat once opened, preventing heavier products from pushing the bottom out.
Post and online shopping boxes
A custom mailer box protects your product throughout the courier network, while making delivery into an extension of the brand experience and increasing visibility through printing on both its interior and exterior, not solely its outer face.
Gusseted versions of these custom printed boxes provide extra depth, allowing bulkier items space to sit securely without shifting.
Gift packages, sturdy boxes and pitched-roof boxes
Rigid boxes, gift boxes with magnetic closures and additional branded boxes give presents a refined presentation customers expect, without them needing to wrap anything themselves.
Gable boxes, fitted with a handle that folds upwards, are an excellent choice for food gifts and hampers.
For premium lines, we may choose SBS board, solid bleached sulphate and a bright, food safe paperboard, rather than standard carton stock, while foil and soft touch lamination enhance the final effect.
Develop support for your Brynteg identity
Every order includes packaging design support, irrespective of how far your artwork has advanced.
If you have a logo and brand guidelines, our design specialists prepare print ready files and verify that colours are reproduced accurately on board, because packaging needs higher resolution than a website image.
You do not need prior design experience to create packaging that represents your brand. Our team can begin with just a logo, define the structure and create professionally designed artwork prepared for print working with you, clarifying each technical decision as it arises.
Our web-based tool lets you customise a box and view its look and feel on your screen before printing. We also provide Pantone colour matching, keeping each repeat order consistent.
If you need packaging produced in both English and Welsh, our team treats it as a standard artwork requirement, just like any other language or colour change.
Custom packaging for the Brynteg’s businesses
Meals and drinks
Welsh Lamb and Welsh Beef each hold Protected Geographical Indication status, while packaging in contact with meat or dairy must meet food contact standards, regardless of which side of the border it is made on.
We hold BRC Global Packaging certification at High Hygiene level, meaning our food packaging is made in controlled, traceable conditions that retailers assess before including a product.
Beverages and spirit-makers
Over the past two decades, Wales has established a authentic drinks scene, from distilleries in Brecon Beacons to newer gin and whisky producers farther north.
Bottle presentation boxes must endure transit while retaining their shelf appeal, with finishes such as foil stamping and embossing contributing much of the impact for a limited release or seasonal gift set.
Beauty treatments and makeup products
For cosmetic and skincare brands, cartons must shield fragile glass and compacts while looking elegantly on the shelf.
We manufacture cosmetics packaging with soft touch lamination, foil and embossing, while rigid boxes are suited to premium ranges that require a higher price point to be justified.
E-commerce and membership brands
Packaging designed for retail display matters when a product sits in a store or marketplace fulfilment centre, yet subscription brands face an completely different challenge.
Each month, the same customer opens an almost identical box, making a consistent finish just as important as the initial design.
Precisely sized e commerce packaging keeps products safely in transit, helping to prevent damage, lower claims and minimise returns.
A tailored insert or printed tissue secures the product during transit, whilst ensuring the print remains immediately visible when the box opens.
For a subscription brand that reorders monthly, retaining identical box dimensions helps keep pallet space and warehouse racking predictable, an increasingly important consideration as volumes surpass several hundred units.
Distributing Brynteg direct from our Scotland factory
Everything is produced at our Irvine site, with UK delivery to companies in Brynteg provided as standard.
Once proof approval is confirmed, the majority of orders reach at a Brynteg address in two to three weeks, on the same timetable as the rest of our packaging across the UK.
Custom Pack Studio belongs to KennedySmith (Press) Ltd, a long-established packaging manufacturer producing print and packaging since 1997. Its experienced team produces the boxes with its own presses.
You will review a proof and, when required by the format, a physical sample before full production starts. Reorders use the same artwork, so scaling up never means beginning from scratch!
Using a single box company for your entire product range makes packaging.
Have one invoice and one point of contact, instead of seeking out multiple suppliers, each quoting a different price for another week.
Green packaging automatically
Each box we make is 100% recyclable as its board is recyclable.
Our board and paper are obtained from FSC and PEFC certified suppliers, with every sheet traceable via an audited chain to responsibly managed forests.
We are reducing single use plastic and EPS foam void fill across our processes because neither is readily recyclable, and both cause disposal difficulties once a parcel has been opened.
Where the design permits, biodegradable or paper-based protection takes their place.
Absolutely no minimum order for Brynteg businesses
Throughout the wider industry, custom packaging frequently requires minimum orders of 500 or 1,000 units, leaving you to finance stock and storage before knowing whether a product will sell.
There’s no minimum order requirement at all!
Small businesses can choose a one sample, a brief trial run, or a complete production run after demand is proven, with per-unit pricing scaling across each quantity in between.
You will always receive a written quote prior to production commencing, while the high quality materials and packaging products provided for a run of fifty are identical to those provided for a run of ten thousand.
Before purchasing in bulk, ask for a printed sample and examine its print, colour and how it fits in your hand.
How to submit a personalised packaging order
Provide your brief by calling 01294 314 919 or using the online design tool, then let us know the product, quantity, and roughly how it is sold.
Packaging design and proofing. We develop the packaging design suited to your product, prepare the print layout, and supply a proof for your approval.
Ask for and authorise. Ask for a physical sample when the format calls for one, then sign off once you are happy with the colour and construction.
Production and delivery: Your order is printed and finished in Irvine, then delivered to your Brynteg address, typically within two to three weeks.
Bespoke packaging Brynteg FAQ
Do you supply custom packaging to Brynteg?
Yes. We manufacture each item in Irvine, with standard delivery offered across the UK, including every part of Brynteg and Wales, without an extra charge for greater distance from the factory.
Which represents the smallest packaging requirement at Brynteg?
No minimum order! Select a single box or several thousand in any format, with pricing calculated according to quantity in a written quote before production begins.
Which packaging components can I personalise?
Each format allows you complete flexibility to alter the size, structure, board weight, print and finish, ensuring the resulting packaging meets your brief precisely. Your branded packaging order can also be printed on the interior as well as the exterior.
Can I request examples of your packaging items before placing an order?
Yes. The sample is printed and finished to production standards, allowing you to verify that the colours meet your brief and the board feels right before authorising a bulk order.
Is the container able to be recycled and biodegradable?
Every box is 100% recyclable. We avoid plastic laminates that prevent recycling unless food safety demands them, while biodegradable protective materials are used whenever the format permits.
Could I order again the same template afterwards?
Yes, repeat orders continue using the same artwork file, meaning you can raise quantities or get packaging ready for a new season without reworking everything from scratch.
Ask for a complimentary estimate from Custom Package Studio right away.
Please call 01294 314 919 or email contact@custompackstudio.co.uk with details of your product, packaging requirements and anticipated quantities.
We have no minimum order. Every project provides design support, and every item of custom packaging we produce here is designed around your product, not a template.
Make your enquiry, and we will respond with a written quotation.
