Why pick bespoke packs
A regular box provides room around the product, enabling it to rattle during transit until foam or paper is introduced to prevent movement.
Standard packaging with a sticker is straightforward, but it is designed for no one in particular.
Custom Pack Studio creates tailored packaging around your product, ensuring the box, print and finish support your brand instead of covering it.
We manufacture bespoke boxes, mailer boxes, gift packaging and printed accessories for businesses across Brynyffynnon and the surrounding valleys, with orders spanning a single sample to a full pallet delivered directly to a warehouse door.
You can order any quantity of what we make, so stock and storage expenses remain unnecessary until you have established that a product sells.
Provide your packaging requirements, and we will adapt the recommendation to the product itself.
What tailored packaging entails
Custom packaging is created for your product from the beginning, with its size and print tailored to the item you are packing.
Choose your dimensions and create a custom-sized box that keeps the product secure, stopping it from rattling around in the unused space of a generic-sized box.
Even the structure, board weight, print and finish are custom designed to suit what is being packed and the way it travels!
Printing a logo on a stock box constitutes personalised packaging, a less extensive undertaking than entirely customisable design.
With customised packaging, each panel, fold and finish can be customised, even for a single run, enabling you to create packaging that fits exactly without compromise.
Wrapping options we produce for Brynyffynnon organisations
We produce a complete range of packaging boxes, each manufactured to bespoke sizes and printed in full colour with your artwork.
Choosing the most appropriate box style and packaging format is based on your products and their handling requirements, which our packaging specialists will clearly explain.
Retail cartons and marked packaging
Reverse tuck end cartons remain a retail packaging standard, ideal for lighter products including cosmetics and supplements, with flaps that tuck in at both the top and bottom.
Crash lock boxes are a kind of lock box, providing a sturdier cardboard design with a base that snaps flat when opened, stopping heavier products from pushing the bottom out.
Postal and internet shopping boxes
A custom mailer box protects your product throughout the courier network, while making delivery into part of the brand experience and boosting visibility by printing on both its interior and exterior, not solely its outer face.
Gusseted versions of these custom printed boxes provide additional depth, allowing bulkier items to sit securely without shifting.
Surprise containers, sturdy cases and roofed containers
Rigid boxes, gift boxes with magnetic closures and other branded boxes give products purchased as gifts the polished presentation customers anticipate, without customers needing to wrap them.
Gable boxes, including a fold up carry handle, are well suited to food gifts and hampers.
For premium lines, we may select SBS board, solid bleached sulphate and a bright, food safe paperboard, rather than standard carton stock, while foil and soft touch lamination enhance the final effect.
Build help for your Brynyffynnon brand
Every order includes support with packaging design, irrespective of how far your artwork has progressed.
If you have a logo and brand guidelines, our design specialists prepare print ready files and check that colours reproduce accurately on board, because packaging needs higher resolution than a website image.
Previous design experience is not required to produce packaging that reflects your brand. We can start with nothing more than a logo, developing the structure and professionally designed, ready to print artwork with you, while clarifying each technical decision clearly as it arises.
Our online tool enables you to personalise a box and check its appearance on screen prior to printing, while Pantone colour matching ensures that repeat orders stay consistent.
When you need packaging printed in both English and Welsh in English and Welsh, our team considers this as a standard artwork requirement, managed in exactly the same manner as any other language or colour change.
Tailored packaging for the Brynyffynnon’s businesses
Food and beverages
Welsh Lamb and Welsh Beef both hold Protected Geographical Indication status, while food packaging contacting meat or dairy must comply with food contact standards, irrespective of where it is made on either side of the border.
We hold BRC Global Packaging certification at High Hygiene level, meaning our food packaging is manufactured in controlled, traceable conditions that retailers verify prior to listing products.
Beverages and spirit-making establishments
During the past two decades, Wales has built a genuine drinks scene, spanning Brecon Beacons distilleries and more recent gin and whisky producers throughout the north.
Bottle presentation boxes must endure transportation while maintaining their visual appeal on the shelf, with finishes including foil stamping and embossing providing much of the impact needed for limited releases and seasonal gift sets.
Skincare and grooming
Cosmetic and skincare brands need cartons that protect fragile glass and compacts whilst looking presentable on shelves.
We produce cosmetics packaging with soft touch lamination, foil and embossing, while rigid boxes pair with premium ranges designed to support a higher price point.
Online shopping and recurring labels
Retail ready and display packaging are important when products sit in shops or marketplace fulfilment centres, while subscription brands face a distinct challenge.
The same customer opens an almost identical box every month, which makes a uniform finish as important as the original design.
High-grade e-commerce packaging, produced precisely to fit your product packaging, holds items safe in transit and lowers damage claims and returns.
A fitted insert or printed tissue keeps the product secure in transit, while the print remains visible as soon as the box is opened.
For a subscription brand making repeat orders monthly, maintaining uniform box dimensions makes pallet space and warehouse racking predictable, an increasingly important factor as volumes exceed a few hundred units.
Providing Brynyffynnon direct from our Scotland plant
All items is made at our Irvine site, with UK delivery to businesses in Brynyffynnon provided by default.
After proof approval, deliveries to a Brynyffynnon address typically arrive within two to three weeks, matching the timetable for all our packaging throughout the UK.
Custom Pack Studio belongs to KennedySmith (Press) Ltd, an established packaging manufacturer printing and producing print and packaging since 1997. Its seasoned team creates the boxes on its own presses!
You check a proof and, where required by the format, a physical sample before full production begins, while reorders use the same artwork, meaning that scaling up never requires the process to start again.
Using a single box company for your entire product range makes packaging.
You receive one invoice and operate through a single point of contact, rather than chasing several suppliers, each offering different prices for individual weeks.
Environmentally friendly packaging as the norm
Every box we make is 100% recyclable because the board itself enables that recyclability.
Our board and paper begin with FSC and PEFC certified sources, while each sheet is traced through an audited supply chain to responsibly managed forests.
We are minimising single use plastic and EPS foam void fill across our processes because neither can be readily recycled, and both cause disposal difficulties once a parcel has been opened.
Where the design permits, biodegradable or paper-based protection is used in its place.
Zero minimum quantity for Brynyffynnon businesses.
Throughout the industry, custom packaging frequently demands minimum orders of 500 or 1,000 units, leaving you to finance stock and storage before discovering whether your product will sell.
There is no minimum order requirement.
Small businesses can begin with one sample, place a limited trial run, or move to full production once demand is proven, while unit pricing scales across every quantity in between.
You always get a written quotation before production starts, and the high quality materials and packaging products provided for fifty are exactly the same as those provided for ten thousand.
Before making a bigger order, request a printed sample to evaluate the print, colour and how comfortably it fits into your hand.
How to buy tailor-made packaging
Provide your brief! Call 01294 314 919 or use the online design tool, then let us know the product, quantity and roughly how it is sold.
Design and proof. We create packaging that fits your product, arrange the print layout, and then provide you with a proof for checking.
Request a physical sample if the format requires one, then sign off once you are satisfied with the colour and construction.
Production and delivery. Your order is printed and completed in Irvine before being delivered to your Brynyffynnon address, typically within two to three weeks.
Personalised boxing Brynyffynnon Help Guide
Could you deliver made-to-order packaging to Brynyffynnon?
Yes. We manufacture each product in Irvine, and then deliver throughout the UK as part of our standard service, extending to each corner of Brynyffynnon and the whole of Wales without applying a additional fee because the destination is further away from our factory.
Which might be the least packing requirement for Brynyffynnon?
There’s no minimum order requirement. You may order one box or several thousand in any format, with pricing determined by quantity and confirmed in writing before production begins.
Which wrapping components can I tailor?
Size, structure, board weight, print and finish can all be altered for every format, making sure the packaging meets your brief precisely. Branded packaging can also include printing on both the inside and exterior.
Can we see demonstrations of your parcel products before ordering?
Certainly. The sample is printed and finished to exactly the same standard as a production run, enabling you to confirm that the colours meet your brief and that the board has the right feel before authorising a bulk order.
Is the packaging suitable for recycling and can it be biodegradable?
Every box is 100% recyclable. We do not use plastic laminates that prevent recycling unless they are necessary for food safety, and biodegradable protective materials are available where the format allows.
Is it possible to I submit the same design order later?
Yes, repeat orders use the same artwork file, meaning you can raise quantities or get packaging ready for a new season without reworking everything from the beginning.
Get a no-cost estimate from your Custom Pack Studio experts now.
Share your product, packaging requirements and anticipated quantities by calling 01294 314 919 or emailing contact@custompackstudio.co.uk.
No minimum order is required, each project includes design support, and every piece of custom packaging made here starts with your product, rather than a template.
Submit your enquiry to us today, and we will get back to you with a written quotation!
