UK Manufactured
No minimum order
Fast Turnaround
100% Recyclable
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Custom Packaging Chesterfield

You are dealing with a UK team throughout UK working times, and when you call, a UK phone number answers. There is not any minimum order on everything we produce, so a one-off sample and a reorder of five thousand units use exactly the same process.

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UK Manufactured

Fully manufactured in our Scotland-based manufacturing facility.

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No minimum order

As many or as little as one product can be ordered.

Food Packaging Edinburgh
Fast Turnaround

Fast turnaround on custom product development.

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100% Recyclable

We are FSC Certified with Net-Zero ambitions

Sustainable Packaging for Small Businesses
Custom Packaging Chesterfield

Top Reasons Why a British Maker Is the Best Selection for Chesterfield

Custom Pack Studio is a division of KennedySmith (Press) Ltd, a manufacturer that has been producing print and packaging in Scotland since 1997.

When you ask regarding a final finish, a material or a deadline, you are speaking to someone who works with the press on a daily basis. They do not need to put the question on to a factory overseas and wait for a response.

UK to UK delivery is often quicker and more reliable than an overseas order.

The majority of orders are completed within 2 to 3 weeks after you approve the proof, and after dispatch, our courier network ships to Chesterfield addresses within 1 to 2 working days.

Contrast a typical 8 to 12 week baseline lead time for packaging imported from the EU or the Far East, before you even consider a delayed container or a customs delay.

If you have an significant launch date or event due date, let us know at the initial enquiry stage.

We’ll stay upfront about whether the timeline is workable, rather than promising a quick turnaround that leaves you disappointed.

Bespoke packaging for Chesterfield businesses

The formats we offer cover the majority of products, and every one is made to your dimensions and printed with your branding.

Which option fits is determined on how the product is sold and shipped, so the fastest way to get the right answer is by telling our packaging experts exactly what you are packing.

Store and Product Packaging

A custom-printed carton does the selling on the shelf when no one from your team is there to talk through the product.

Reverse tuck end boxes are particularly suited to low-weight retail goods such as cosmetics, supplements and beauty products, while a crash lock base offers heavier items a floor that won’t fail in transit.

Both prints cover every panel, including the inside, so the branding is visible regardless of how the box is set on a shelf or in a stockroom.

Packaging boxes for e-commerce stores

Chesterfield’s e commerce brands are sending out continuously.

A bespoke mailer box is frequently the only physical interaction a customer has with a brand, as there is no shop visit or personal handover to rely on.

Printed inside and out, it shields the product throughout the courier network while turning the unboxing itself a part of the marketing. A correctly sized box also lowers the damage and returns that a poorly sized one can cause.

A simple brown outer can help get the parcel to be delivered, but it does not reveal the customer anything about the sender or how it looks.

Make a strong initial impact as soon as your order is delivered with Custom Pack Studio.

Custom Shipping Boxes UK

Keepsake and Display Cases

Bespoke gift boxes are important.

A solid box with an convenient closure, foil stamping on the lid, or a soft touch coating changes the way a product is viewed before it is even opened.

It is exactly the point for jewellery items, perfume, and boutique food brands, where the packaging makes up part of what the customer has purchased.

Foil stamping is the final effect that is most noticeable on a shelf, grabbing the light in a way standard printing never can, while soft touch coating performs better once the box is in someone’s hands, as it communicates quality the moment it is touched.

Embossing sits between the two, adding a logo that can be both felt and seen, and it is particularly effective on jewellery and perfume boxes where the surface itself forms part of the display.

Sleeves and wallets

Not every brand project calls for a complete box rebuild.

A custom-printed sleeve fits over an existing tray or product and adds your branding without the need to redesign the whole pack, making it perfect for a brief promotional run or a seasonal variant.

A folding box folds around flatter products such as cards or cosmetics sets, and printed inserts hold loose items from moving inside a larger box during transit.

BRCGS Packaging Materials

Cardboard cartons and delivery boxes

A crease-fold carton will not withstand a prolonged courier journey or a breakable item by itself.

Corrugated board is created for the task.

We produce corrugated cardboard boxes to bespoke pack sizes and brand them in full colour, so a Chesterfield brand shipping nationwide gets added protection and branding built into one package, well beyond a plain double walled box with a sticker placed on top.

Fields We Serve Across Chesterfield

Chesterfield’s business mix includes beauty brands and skincare brands, jewellery manufacturers, food producers, corporate offices and e commerce companies.

F&B businesses encounter the most demanding pressures, because safety consistently is more important than the look of the box.

That is the stage at which our BRC Global Packaging certification at High Hygiene level becomes important, whether you are a small batch bakery or a wholesale supplier. It is the benchmark that supermarket buyers and independent retailers usually want to see before they will list a new product.

Jewellery brands regularly gain more value from their packaging investment than most other business sectors.

A stiff box with a fitted insert is frequently containing an item worth considerably more than the box itself, so the presentation must match that value.

Cosmetics and perfume brands use protective fitments and premium finishes for the same reason. The product is small, so the box handles most of the selling on a shelf.

Online retail and recurring businesses need a mailer that gets delivered through the courier network undamaged.

For numerous online sellers, the parcel is often the only tangible interaction a customer has with the brand.

Without a Minimum Order, All Quantity Accepted

Request many packaging suppliers for 50 boxes featuring your custom design.

You could regularly be requested to return just once you are ready to commit to to 500 or 1,000. For a Chesterfield business evaluating a new product or trying a small batch before scaling, that is a significant commitment.

There isn’t no set minimum requirement whatsoever.

Purchase a single sample to assess print quality, fifty boxes for a market stall, or several thousand once a retail listing proves demand. The procedure and pricing structure remain the same at every quantity.

Per-unit price falls as quantity rises, which is common throughout the packaging industry.

Repeat orders retain the identical artwork and configuration, so you are never charged twice for the design work.

We set out the price and production lead time in writing before production begins, so there is no gap between the estimate and what is listed on the invoice.

Personalised branding support provided, regardless of stage of your journey.

You need not a designer on staff to make a custom packaging order here.

If you possess a logo and a basic idea of your requirements, that will be enough to begin. Our team will define the box structure, create the print-ready artwork and provide a proof for your approval before anything goes to press.

For a product that does not fit an off the shelf size, structural design is included in the price. It is not applied as an extra.

Files supplied as a JPEG or screenshot are rebuilt to correct production specification.

Most artwork is supplied without the resolution or bleed that a box genuinely requires.

Our staff checks colour accuracy, resolution and bleed against the press profile before anything goes to production, so the final print matches what you approved.

A design appointment is offered if you would rather to discuss the options before confirming a specification.

You can also use our online design tool if you would wish to create the artwork yourself.

Sustainable, fairly sourced materials

Every item we produce is entirely recyclable at end of use and made from board bearing FSC and PEFC accreditation. So it can be traced through an audited supply chain right back to a sustainably managed forest.

We are phasing out single-use plastic and EPS foam across the range, replacing them with paper-based and biodegradable alternatives wherever the format permits. These materials degrade appropriately at the end of their life in a way that plastic and foam do not.

If a genuine sustainability claim is important to you and your customers, we can support steer you through the various ways your custom packaging can make a difference in reducing waste.

Why Chesterfield Businesses Pick Custom Packaging Studio as the Preferred Packaging Vendor

An individual plant, from inception to completion

Every box we make is cut, printed and completed entirely within our Irvine factory.

A single team oversees the quality at every stage, instead of the work being handed from one subcontractor to another.

A colour tone that looks correct on screen does not always print the same, and the person reviewing it is the one using the press.

Issues are identified and fixed before a box reaches dispatch, by the team that spotted the issue initially.

The board and ink are sourced from the same suppliers every time, so a colour that matched your first proof will also match your fifth reorder two years later.

Supported by almost three decades in publishing and packaging

The Custom Pack Studio launched in 2025, but the factory behind it has a far longer history.

We are a division of KennedySmith (Press) Ltd, a leading print and packaging manufacturer using presses since 1997.

That history has built established relationships with board mills and materials suppliers. It also shows our team has already handled many of the challenges a new packaging order can present.

It unfolds in nuanced manners, such as understanding which board weight will withstand a courier journey.

It is equally why we can handle a sensitive perfume box and a sturdy shipping carton in the very same week, employing presses that have been managing both for years.

Our Packaging Facility

Named point of contact for the duration of the purchase

You will be dealing with the very same person from your initial enquiry right through to the last delivery.

There is no transfer between a sales team and a separate production department.

They are clear on your specification, your timeframe and what you asked for at the proofing stage, so you do not need to repeat yourself at each stage.

If a material is on back order or a finish needs reviewing, you will be contacted directly from the person managing your job.

It in addition means you are never having to explain your order from scratch to someone new partway through production.

You can reach that person directly by telephone, e-mail or text, without having to use a general enquiries inbox first.

The identical process, no matter the number

A single sample and a five thousand unit reorder go through the identical proofing and quality checks before either departs the factory.

No job is rushed merely because the run is small, and no job receives closer attention merely because it is big.

A Chesterfield organisation testing a new product receives the same standard as one making a reorder for a national retail listing. The process does not change based on the order size.

That reliability counts far more than any small saving on a higher-volume run, because a inconsistent batch frequently costs more to put right than it reduced in per-unit price.

Whether it is 50 units for the market test or a few thousand for a retail rollout, the sign off process works the same way each time.

Request a cost-free estimate for tailor-made packaging in Chesterfield

Call 01294 314 919 or email contact@custompackstudio.co.uk. Tell us what you’re packing, approximately how many you require, and how the product is sold or shipped. We’ll respond with a written quote and no obligation to place an order.

Unsure about committing to a full run? Ask for a sample first, free of cost. You will see precisely how the colour looks in natural light and how a soft touch finish sits in your hand, rather than relying on a screen.

Design assistance advice is readily available whenever you require it, there is no minimum order to satisfy, and every box is made around your product, rather than drawn from a shelf of templates.

We make everything in-house and deliver to Chesterfield and across the UK from our own factory in Irvine. Explore our full assortment of packaging products or speak directly to the team to get started.

Our Process

From idea to product in 
three easy steps

Step 1
Select and Configure

Select from our range of packaging styles and configure dimensions and specifications.

Step 2
Design your branded packaging

Create or upload your existing designs for each area and insert.

Step 3
Send to Print!

Once you are happy send your order to us and we will look after bringing your design to life!

About Us

All About Custom Pack Studio
A few words from Custom Pack Managing Director, Joni Tan:

“One thing I delight in hearing after a meeting is ‘well, that was easy.’

That’s not an accident as it’s exactly what we set out to build. I genuinely believe that great packaging shouldn’t be a privilege reserved for businesses with big budgets or big order volumes.

Every product deserves to be presented well, whatever stage you’re at. Whether you want to talk it through with us or just jump straight into our online design tool and do it yourself, we’ve made sure there’s a straightforward route in for every kind of business.

No minimums, no hidden costs, no hoops to jump through. Custom Pack simply offers great packaging, made right here in Scotland.”

Custom Pack Studio & Kennedy Smith
Custom Pack Studio Managing Director Joni Tan

Based in Irvine, Custom Pack Studio is home to one of Scotland’s most advanced packaging development facilities.

Our experienced team has been working in the packaging industry for decades in tandem with Kennedy Smith. Our goal is to help individuals and businesses from any sectors to design and develop quality packaging exactly how you envision it. 

Whether you are an established brand looking for a packaging solution to help you scale and match your growth journey, or a new local family business looking for your products to hit the market in style, Custom Pack Studio is here to meet all your packaging needs.

Riverside Business Park, Irvine
Based at one of Scotland's most advanced packaging development centres, we have the tools and capabilities to meet the packaging needs of businesses of all shapes and sizes.
Location
2 Brewster Pl, Irvine KA11 5DD
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