Why select tailor-made wrapping
A standard box creates empty space around the product, allowing it to move noisily in transit until foam or paper is placed to prevent movement.
Selecting off-the-shelf packaging with a label on the side may be straightforward, but it belongs to nobody in particular.
At Custom Pack Studio, bespoke packaging is shaped around your product, making sure the box, print and finish support your brand instead of overshadowing it.
We produce bespoke boxes, mailer boxes, gift packaging and printed accessories for companies across Clase and surrounding valleys, with orders ranging from one sample to a pallet delivered straight to a warehouse door.
You can order any quantity of what we make, so stock and storage expenses continue to be unneeded until you have confirmed that a product sells.
Provide your packaging specifications, and we will customise our recommendation specifically to the product in question.
What tailored packaging entails
Custom packaging shapes the box around your product from the start, with its dimensions and print customised to what you are packing.
By choosing the dimensions, you ensure that a custom sized box holds the product securely, rather than letting it to rattle within the unnecessary space of a standard size.
Every element, from the structure and board weight to the print and finish, is tailored to the contents and their journey.
Printing a logo onto a stock box produces personalised packaging, needing less work than a completely customisable design.
Customised packaging puts each panel, fold and finish in your hands, even for a single piece, allowing you to create a bespoke solution that fits precisely, without compromise.
Package styles we develop for Clase organisations
We produce a comprehensive range of packaging boxes in custom sizes, printed in full colour featuring your artwork.
Choosing the right box style and packaging depends on what you sell and how it is handled, while our packaging experts will guide you through the available options.
Retail cartons and logoed packaging
Reverse tuck end cartons are a conventional retail packaging format for lighter products, such as cosmetics and supplements, with flaps that tuck into place at the top and bottom alike.
Crash lock boxes are a sturdier form of lock box, made from cardboard with a base that snaps flat upon opening, stopping heavier products from pushing the bottom out.
Postal and electronic commerce boxes
A custom mailer box safeguards your product across the courier network and makes delivery part of the brand experience and visibility, with printing on the inside and outside rather than only on the outer face.
Gusseted variants of these custom printed boxes provide additional depth, allowing bulkier items room to sit securely.
Keepsake boxes, solid boxes and roofed boxes
Rigid boxes, magnetic close gift boxes and other branded boxes provide products bought as gifts the polished presentation customers anticipate, while saving them the effort of wrapping.
Gable boxes, featuring a fold up carry handle, are well suited to food presents and hampers.
For premium lines, we may select SBS board, solid bleached sulphate and a bright, food safe paperboard, over standard carton stock, while foil and soft touch lamination enhance the final effect.
Craft support for your Clase enterprise.
Every order comes with packaging design assistance, regardless of how far your artwork has progressed.
If you’ve got a logo and brand guidelines, our design specialists prepare print-ready files and confirm that colours reproduce correctly on board, as packaging requires higher resolution than website imagery.
Previous design experience is not necessary to create packaging that reflects your brand. Our team can start with no more than a logo, creating the structure and professionally designed, ready to print artwork with you, while explaining each technical decision clearly as it comes up.
Our online tool allows you to personalise a box and view its appearance before printing. Pantone colour matching maintains each repeat order consistent.
When your packaging needs English and Welsh text, our staff handles this as a standard artwork request, just as we would handle any other language or colour amendment.
Custom packaging for Clase’s operations
Meals and drink
Welsh Lamb and Welsh Beef both have Protected Geographical Indication status, whereas food packaging contacting meat or dairy must meet food contact standards, irrespective of where it is produced on both sides of the border.
We hold BRC Global Packaging certification at High Hygiene level, confirming our food packaging is made in controlled, traceable conditions that retailers review prior to welcoming products onto their shelves.
Drinks and distillation
During the last two decades, Wales has developed a genuine drinks scene, spanning Brecon Beacons distilleries and newer gin and whisky producers throughout the north.
Bottle presentation boxes need to withstand transit while retaining shelf appeal, with finishes including foil stamping and embossing delivering much of the impact for a limited release or seasonal gift set.
Cosmetics and grooming products for Clase
Cosmetic and skincare brands need cartons that protect delicate glass and compacts while being prominent on the shelf.
We manufacture cosmetics packaging with soft touch lamination, foil and embossing, while rigid boxes suit premium ranges requiring a higher price point to be justified.
Online shopping and membership categories
Retail and display packaging is key when a product is positioned in a shop or marketplace fulfilment centre, whereas subscription brands encounter a different assessment.
Because the same customer opens up an nearly identical box each month, keeping a consistent finish is as important as the initial design.
Packaging designed to match your product’s exact dimensions holds items securely in transit, lowering damage claims and returns from ecommerce orders.
A fitted insert or printed tissue keeps the product firmly in transit, while the design is immediately visible when the box opens.
For a subscription brand that places repeat orders each month, maintaining identical box dimensions helps keep pallet space and warehouse racking predictable, an increasingly significant consideration as volumes surpass several hundred units.
Transporting to Clase from our Scotland workshop
Everything is made at our Irvine facility, with standard UK delivery to businesses in Clase.
The majority of orders reach a Clase address within two to three weeks after proof approval, using the same timetable as all our packaging across the UK.
Custom Pack Studio is part of KennedySmith (Press) Ltd, an established packaging manufacturer creating print and packaging since 1997, where an experienced team produces boxes on its own presses.
You examine a proof and, when required by the format, a physical sample before full production starts, while reorders use the same artwork, ensuring that scaling up never requires the process to start again.
Employing a sole box company for your full product range makes packaging.
You have one invoice and a single dedicated point of contact, rather than pursuing multiple suppliers, each quoting a different price for a different week.
Planet-friendly packaging as commonplace
Every box we make is 100% recyclable as the board itself enables that recyclability.
Our board and paper come from FSC and PEFC certified sources, while audits trace every sheet through the supply chain to responsibly managed forests.
We are cutting back on single use plastic and EPS foam void fill throughout our processes as neither is easy to recycle, and both create disposal issues once a parcel is opened.
Where the design allows, biodegradable or paper-based protection replaces them instead.
Not any minimum order quantity for Clase firms
Throughout the wider industry, custom packaging often requires minimum orders of 500 or 1,000 units, requiring you to finance stock and storage before knowing whether a product will sell.
We have no minimum order requirement.
Small businesses may order a single sample, limited runs for testing, or a complete production run once demand has been established, with the unit price scaling according to the quantity ordered.
You are sent a written quotation before production starts, while the high-quality materials and packaging products supplied for a run of fifty are identical to those provided for a run of ten thousand.
Prior to placing a bigger order, request a printed sample to evaluate the print, colour and how comfortably it fits in your hand.
How to purchase custom packaging
Provide your brief by telephoning 01294 314 919 or accessing the online design tool. Let us know the product, quantity required, and approximately how it is sold.
Design and print proofing. We create packaging that suits your product, prepare the print layout, and supply a proof for your approval.
Ask for and authorise. Request a physical sample when the format calls for one, then sign off once you are satisfied with the colour and construction.
Production and delivery. Your order is printed and completed in Irvine prior to being delivered to your Clase address, generally within two to three weeks.
Bespoke packaging Clase Common Questions
Do you all offer personalised packaging shipping to Clase?
Yes. We produce each product in Irvine, and then deliver throughout the UK as standard, reaching every corner of Clase and all of Wales without applying a separate fee because the destination lies further from our factory.
What exactly is represents the basic box order for Clase?
No minimum order! Choose one box or several thousand in any format, with prices adjusted according to quantity in a written quote before production starts.
Which packaging aspects can I customise?
Each format allows you complete flexibility to alter the size, structure, board weight, print and finish, making sure the resulting packaging meets your brief precisely. Your branded packaging order can also be printed on the interior as well as the outside.
Can you provide packing item examples in advance of I make an order?
Yes. The sample is printed and finished to exactly replicate a production run, allowing you to verify that its colours meet your brief and that the board feels suitable prior to approving a bulk order.
Does the packaging become recyclable as well as will it decompose?
Every box is 100% recyclable. We do not employ plastic laminates that prevent recycling unless food safety makes them required, while biodegradable protective materials are offered where the format allows.
Can I place another order for the same layout later?
Certainly! Reorders utilise the original artwork file, which means you can increase an order or repeat the order for a new season without redesigning the packaging from scratch.
Obtain a no-cost pricing from the Custom Pack Studio team immediately.
Call 01294 314 919 or email contact@custompackstudio.co.uk, providing your product, packaging requirements and intended quantities.
Order precisely what you need, with no minimum quantity! Every project comes with design support, and all custom packaging made here is designed around your product rather than relying on a template.
Send your enquiry and we will provide a written quote.
