Why opt for select personalised packaging
A conventional box leaves room around the item, allowing it to rattle during transport until somebody packs the space with foam or paper to hold it still.
Conventional packaging with a sticker on the side is the easiest approach, but it serves no particular customer.
Custom Pack Studio produces bespoke packaging for your product, ensuring that the box, print and finish complement your brand rather than overshadowing it.
We make custom boxes, mailer boxes, gift packaging and printed accessories for businesses across Clydach and the surrounding valleys, with orders varying from one sample to a pallet load delivered directly to a warehouse door.
We have no minimum order requirement for any item we produce, enabling you to avoid storage and stock costs until a product’s sales potential is established.
Share your packaging requirements, and we will tailor the recommendation to the product itself.
What tailored packaging entails
Custom packaging creates the box around your product from the beginning, so its size and printing reflect exactly what you are packing.
By choosing the dimensions, you make sure that a custom sized box secures the product securely, rather than allowing it to rattle within the unnecessary space of a standard size.
The structure, board weight, print and finish are also individually designed to suit the contents and their journey.
Printing a logo on a stock box produces personalised packaging, involving less work than a completely customisable design.
With customised packaging, every panel, fold and finish can be customised, even for one item, enabling you to create packaging that fits exactly and with no compromise.
Packaging formats we manufacture for Clydach enterprises
We manufacture a complete range of packaging boxes, tailored to custom sizes and printed in full colour using your artwork.
Choosing the appropriate box style and packaging format depends on your products and how they are handled. Our packaging specialists will guide you through the available options.
Retail cartons and personalised logo packaging
Reverse tuck end cartons are a widely used retail packaging choice, suited to lighter products such as cosmetics and supplements, with closure flaps folding into both the top and bottom.
Crash lock boxes are a type of lock box, offering a sturdier cardboard design with a base that snaps flat once opened, preventing heavier products from pushing the bottom out.
Shipping and online retail parcels
A custom mailer box protects your product throughout the courier network while turning delivery part of the brand experience and improving visibility, with printing inside and outside instead of only on the outer face.
Gusseted variants of these custom printed boxes create extra depth, allowing bulkier items room to rest securely.
Gift boxes, rigid boxes and gable boxes
Rigid boxes, magnetic close gift boxes and other branded boxes provide products bought as gifts with the refined presentation customers expect, removing the need for customers to wrap them themselves.
Gable boxes with folding carry handles are ideal for food presents and hampers.
For premium ranges, we may specify SBS board, meaning, solid bleached sulphate, a bright, food-safe paperboard, rather than standard carton stock. Foil and soft touch lamination can enhance further the finish.
Develop guidance for your Clydach business
Each order comes with packaging design assistance, regardless of how far your artwork has progressed.
If you have a logo and brand guidelines, our design specialists prepare print ready files and verify that colours are reproduced accurately on board, because packaging requires greater resolution than a website image.
You don’t need experience in design to create packaging that fits your brand. Our team can begin with just a logo. Together, they develop the structure and professionally produced print ready artwork, while guiding you through every technical decision along the way.
Our online tool enables you to personalise a box and preview its appearance on screen prior to printing, while Pantone colour matching maintains consistency whenever you make a repeat order.
When your packaging requires English and Welsh text, our staff handles this as a routine artwork request, just as we would manage any other language or colour amendment.
Bespoke packaging for Clydach’s industries
Meals and beverages
Welsh Lamb and Welsh Beef both hold Protected Geographical Indication status, whilst all packaging that is in contact with meat or dairy must satisfy food contact requirements, irrespective of which side of the border it is manufactured.
We hold BRC Global Packaging certification at High Hygiene level, meaning our food packaging is produced in controlled, traceable conditions that retailers review before listing products.

Drinks and alcohol producers
Over the past two decades, Wales has developed a genuine drinks scene, from distilleries in Brecon Beacons to more recent gin and whisky producers farther north.
Presentation boxes for bottles need to endure transit while remaining eye-catching on the shelf, with finishes such as foil stamping and embossing bringing much of the impact to a limited release or seasonal gift set.
Beauty products and beauty products
Cosmetics and skincare companies require cartons that protect delicate glass packaging and compacts whilst presenting an appealing appearance on the shelf.
We create cosmetics packaging with soft touch lamination, foil and embossing, whereas rigid boxes suit premium ranges that require a higher price point to be justified.

Online shopping and membership categories
Retail ready and display packaging matter when products are held in shops or marketplace fulfilment centres, whereas subscription brands encounter a distinct challenge.
As the same customer opens an nearly identical box every month, keeping a consistent finish is as important as the original design.
Effective online retail packaging, made to match your product packaging precisely, keeps goods protected in transit and reduces damage claims and returns.
A fitted insert or printed tissue stops the product shifting during transit, whilst keeping the print in view as soon as the box is opened.
Subscription-based brands that reorder monthly can maintain pallet space and warehouse racking uniform by retaining one box size. This becomes increasingly important when order volumes rise above several hundred units.
Delivering to Clydach from our Scotland plant
All products are manufactured at our Irvine facility, with standard UK delivery to businesses in Clydach.
After proof approval, deliveries to a Clydach address typically reach within two to three weeks, matching the timetable for all our packaging throughout the UK.
Custom Pack Studio is part of KennedySmith (Press) Ltd, an established packaging manufacturer creating print and packaging since 1997, where a seasoned team creates boxes on its own presses.
You review a proof and, where required by the format, a physical sample ahead of full production begins, while reorders use the same artwork, ensuring that scaling up never requires the process to start again.
Using one box company for packaging throughout your entire product range makes everything straightforward.
Enjoy one invoice and one point of contact, instead of seeking out multiple suppliers, each quoting a different price for a different week.

Eco-friendly packaging as a rule
Each box we make is entirely recyclable, thanks to the board it is made from.
Our board and paper are sourced from FSC and PEFC certified sources, while audits track every sheet through the supply chain to responsibly managed forests.
We are reducing single use plastic and EPS foam void fill across our processes because neither is easy to recycle, and both cause disposal issues after a parcel is opened.
Where the design permits, biodegradable or paper-based protection replaces them.
Absolutely no minimum buy for Clydach companies
Throughout the wider industry, custom packaging frequently requires minimum orders of 500 or 1,000 units, requiring you to finance stock and storage before knowing whether a product will sell.
There is no requirement for a minimum order .
Small firms can order one sample, a restricted trial run, or a full production batch after proving demand, with per unit pricing adjusted for every order quantity throughout the range.
Before production begins, you will invariably receive a written quotation, while the high-quality materials and packaging products supplied for a run of fifty remain identical to those provided for a run of ten thousand.
Before ordering in volume, ask for a printed sample to inspect the print, colour and fit in your hand.
How to request bespoke parcel materials
Send us your brief. Ring 01294 314 919 or use the online design tool, then tell us the product, quantity and the way it is sold.
Design and proof. We develop packaging that suits your product, prepare the print layout, and then provide you with a proof for checking.
Request a physical sample when the format calls for one. Approve it when you are happy with the colour and construction.
Production and delivery: Your order is printed and finished in Irvine, and then delivered to your Clydach address, usually within two to three weeks.
Custom packaging Clydach Support
Will you provide tailor-made packaging to Clydach?
Yes. We manufacture all items in Irvine and provide standard delivery throughout the UK, covering every part of Clydach and the whole of Wales, without adding a separate fee for locations farther from the factory.
Which is the minimum parcel order in Clydach?
No minimum order is required. You can ask for one box or several thousand in whatever format, with pricing set according to quantity in a written quote issued before production begins.
Which packaging aspects can I tailor?
Every aspect of the format, such as size, structure, board weight, print and finish, can be adjusted, so that the packaging matches exactly your brief. Branded packaging may also be printed internally and externally.
May I receive examples of your packaging range before submitting an order?
Certainly. The sample is printed and finished to precisely the same standard as a production run, enabling you to confirm that the colours match your brief and that the board has the correct feel before approving a bulk order.
Is the container suitable for recycling and compostable?
Every box is completely recyclable. We steer clear of plastic laminates that prevent recycling, unless food safety makes them necessary, while biodegradable protective materials are offered wherever the format permits.
Can I get again the same design afterwards?
Yes, repeat orders use the same artwork file, meaning you can raise quantities or prepare packaging for a new season without reworking everything from the beginning.
Request a no-cost price quote from your Custom Pack Studio experts straight away.
Please call 01294 314 919 or email contact@custompackstudio.co.uk with details of your product, packaging requirements and anticipated quantities.
There is no minimum order, design guidance comes with every project, and each item of custom packaging produced here is designed around your product instead of a standard template.
Begin your enquiry, and we will come back with a written quotation.



























