UK Manufactured
No minimum order
Fast Turnaround
100% Recyclable
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Custom Packaging Dudley

You are working with a UK team during normal UK office hours, and when you get in touch, a UK phone number is answered.There isn’t a minimum order for what we produce, so a one off sample and a five thousand unit reorder both go through the same processes.

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UK Manufactured

Fully manufactured in our Scotland-based manufacturing facility.

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No minimum order

As many or as little as one product can be ordered.

Food Packaging Edinburgh
Fast Turnaround

Fast turnaround on custom product development.

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100% Recyclable

We are FSC Certified with Net-Zero ambitions

Sustainable Packaging for Small Businesses
Custom Packaging Dudley

How Come a UK Supplier Acts for Dudley

Tailored Pack Studio is part of KennedySmith (Press) Ltd, a producer that has been creating print and packaging in Scotland since 1997.

When you enquire about the finish, a material or deadlines, you are dealing directly with someone who operates the press day in, day out. They do not need to forward the question on to an overseas factory and await a response.

UK to UK delivery is swift and reliable in a way an overseas order rarely is.

The majority of orders are made ready within 2 to 3 weeks after you sign off on the proof, and once sent, our courier network delivers to Dudley addresses within 1 to 2 working days.

Compare that with the typical 8 to 12 week baseline lead time for packaging brought in from the EU or the Far East, before you even factor in a delayed container or a customs hold-up.

If you have an urgent launch date or event deadline, please let us know at the inquiry stage.

We’ll be upfront about whether the timeline works, rather than offering a turnaround that fails to deliver.

Personalised packaging for Dudley companies

The formats we supply cover most products, and every one is made to your specified dimensions and printed with your logo.

Which configuration fits depends on how the product is sold and shipped, so the quickest way to get the right solution is by letting our packaging experts exactly what you are packing.

Retail and Product Packaging

A printed carton takes care of the marketing on the shelf when your team is not there to present the product.

Reverse tuck end boxes are well matched to low-weight retail goods such as cosmetics, supplements and beauty products, while a crash lock base provides heavier items a floor that does not fail in transit.

Each print designs across each panel, including the inside, so the branding stays on show no matter how the box ends up placed on a shelf or in a stockroom.

Mailer containers for internet vendors

Dudley’s online retail brands dispatch orders continually.

A custom mailer box is commonly the only tangible interaction a customer has with a brand, as there is no shop visit or face to face handover to rely on.

Printed inside and out, it shields the product within the courier network while making the unboxing itself a marketing moment. And a well-fitted box also reduces the damage and returns that a ill-fitting one can cause.

A simple brown outer will deliver the parcel there, but it reveals the customer very little about who posted it or why it seems the way it does.

Create a lasting statement from the instant it appears with Custom Pack Studio.

Custom Shipping Boxes UK

Gift and Exhibition Packages

Bespoke gift boxes are valuable.

A solid box with an easy closure, foil stamping on the lid, or a soft touch coating alters the way a product is perceived before it is even opened up.

It is specifically the situation for jewellery products, perfume, and boutique food brands, in which the packaging makes up part of what the customer has bought.

Hot foil stamping is the finish that works hardest on a shelf, catching the light in a way plain print never can, while soft touch coating works best once the box is in someone’s hands, as it conveys quality the moment they feel it.

The embossing effect sits between the two, creating an impression that you can both feel and see, and it works very well on jewellery and perfume boxes where the surface itself forms part of the presentation.

Sleeves and wallets

Not every brand project calls for a complete box rebuild.

A custom-printed sleeve slides over an existing tray or product, providing your branding without the need to rethink the entire pack, making it ideal for a short promotional run or a seasonal variant.

A wallet style box sits neatly around flatter products such as cards or cosmetics sets, while printed inserts help stop loose items shifting inside a larger box during transit.

BRCGS Packaging Materials

Corrugated cartons and delivery boxes

A collapsible carton will not survive a long delivery journey or a delicate item by itself.

Layered board is designed for that job.

We make corrugated cardboard boxes to bespoke pack requirements and print them in full colour, so a Dudley brand distributing across the country receives protection and branding in one format, well beyond a simple double-walled box with a sticker added on top.

Sectors We Address Within Dudley

Dudley’s business portfolio includes beauty and skincare brands, jewellery makers, food producers, corporate offices and e-commerce companies.

F&B businesses must meet the most stringent requirements, as safety in contact with the product is prioritised over any regard of how the box is presented.

It is where our BRC Global Packaging certification at High Hygiene level really counts, if you are a small-scale bakery or a wholesale supplier. It’s the standard that supermarket buyers and independent retailers usually want to see before they will list a new product.

Jewelry names frequently gain a larger return through the packaging spend than the majority of sectors.

A sturdy box with a custom-fitted insert is usually carrying an item worth considerably more than the box itself, so the overall presentation has to live up to that importance.

Cosmetics and perfume brands rely on protective fitments and premium finishes for the same justification. The product is small, so the box does most of the selling on a shelf.

E-commerce and subscription businesses depend on a mailer that can withstand the courier network without damage.

For many online sellers, the parcel is the single physical point of connection a customer has with the company.

Zero minimum order, whatever quantity is welcomed

Ask most packaging suppliers for 50 boxes produced with your own design.

You may often be asked to come back once you are able to pledge to 500 or 1,000. That can be a significant request for a Dudley business trialling a new product or testing a small batch before it expands.

We don’t set any minima.

Request a single sample to assess print quality, fifty boxes for a market stall, or a few thousand once a retail listing confirms demand. The process and pricing model stay the same at every quantity.

The unit cost decreases as volume increases, which is typical throughout the industry.

Reorders retain the identical artwork and arrangement, so you are not charged twice for the design work.

We confirm pricing and lead time in writing before production starts, so there is no real difference between the quote and the invoice amount.

Visual design support ready whatever stage you’re at

You don’t need an in-house designer to order bespoke packaging here.

If you have your logo and an approximate idea of what you want, that is enough to get started. Our team will work out the box structure, produce the print ready artwork and present a proof for your approval before anything goes to press.

For a product that does not fit an off the shelf format, structural design is included in the cost. It is not charged as an additional charge.

Files provided as a JPEG file are reworked to comply with correct print specifications.

Most artwork arrives without the resolution or bleed that a box actually needs.

Our team verifies colour accuracy, resolution and bleed against the press profile before any files goes into production, so the print matches closely what you signed off.

A design consultation is on offer if you would rather to talk through the options before confirming a specification.

You can additionally use our own online design tool if you would wish to design the artwork yourself.

Ethically Sourced, Recyclable Materials

Every carton we produce is completely recyclable and made from paperboard that carries FSC and PEFC certification. This indicates it can be traced along an independently audited supply chain to a responsibly managed forest.

We’re transitioning away from single-use plastic and EPS foam throughout the collection, swapping them for paper based and biodegradable alternatives wherever the format allows. Those materials decompose as intended at the end of their life in a way that plastic and foam do not.

If a convincing sustainability claim matters to you and your clients, we can help guide you through the various ways your bespoke packaging helps make an impact by cutting waste.

Why Dudley Businesses Opt for CustomPack Studio as Their Trusted Packaging Supplier

One Production Site from Start to End

Every box we produce is shaped, marked and finalised all on site at our Irvine facility.

A same team oversees quality throughout every stage, rather than the work being passed from one subcontractor to another.

A shade that seems accurate on screen will not invariably print the same, and the person reviewing it is the one using the press.

Problems are identified and fixed before a box reaches dispatch, by the same team that noticed the problem in the first instance.

Board and ink are also sourced from the same suppliers again and again, so a colour that matched your first proof will continue to match your fifth reorder after two years.

Backed by close to thirty years in the print and packaging industry

Custom Pack Studio launched in 2025, yet the factory behind it reaches back far earlier.

We are part of the team at KennedySmith (Press) Ltd, a trusted print and packaging manufacturer that has used presses since 1997.

That track record has built long-standing connections with board mills and material suppliers. It also gives a team that has already dealt with most of the challenges a new packaging order can present.

That is evident in the finer details, such as understanding which board weight will endure a courier journey.

It is as well why we can handle a delicate perfume box and a heavy duty shipping carton in the same week, using presses that have worked on both for a number of years.

Our Packaging Facility

One named contact throughout the full order

You will deal with the same person throughout your initial enquiry right through to the completed delivery.

There is not any handover between a sales department and a separate production department.

The team are clear on your specification, your timescale and what you asked for at the proofing stage, so you do not need to say it again at every point.

If a material is on back order or a finish needs a rethink, you will hear it straight from the person handling your job.

It also means you will not ever have to explain your order from the beginning to another team member partway through the work.

You can get in touch with that person personally by phone, email or message, without needing to go through a general query inbox first.

This very same process, whatever the amount

A single sample and a 5000 unit reorder undergo the same proofing and quality checks before both leaves the factory.

No job is hurried merely because the run is short, and no job receives additional inspection simply because it is large.

A Dudley business trialling a new product is treated to the same level as one submitting a repeat order for a national retail listing. The process stays the same, regardless of the order size.

This uniformity counts much more than any discount on a larger order, because a mismatched batch can cost much more to fix than it saved in unit price.

If it is around fifty units for a market test or several thousand for a retail rollout, the proofing sign-off functions the same way every time.

Request a no-cost quotation for tailor-made packaging in Dudley

Call 01294 314 919 or send an email to contact@custompackstudio.co.uk. Tell us what you are packing, roughly how many you need, and how the product is sold or delivered. We will respond with a written quote and no obligation to order.

Not ready to commit to a full order? Ask for a physical sample first, completely without charge. You’ll see exactly how the colour appears in natural light and how a soft touch finish sits in your hand, instead of relying on a screen and hoping for the best._

Design support is consistently available whenever you need it, there is no smallest order to meet, and each box is made around your product rather than picked from a range of options.

We produce every item ourselves and supply Dudley and areas across the UK from our own factory in Irvine. View our complete range of packaging products or contact the team today to begin.

Our Process

From idea to product in 
three easy steps

Step 1
Select and Configure

Select from our range of packaging styles and configure dimensions and specifications.

Step 2
Design your branded packaging

Create or upload your existing designs for each area and insert.

Step 3
Send to Print!

Once you are happy send your order to us and we will look after bringing your design to life!

About Us

All About Custom Pack Studio
A few words from Custom Pack Managing Director, Joni Tan:

“One thing I delight in hearing after a meeting is ‘well, that was easy.’

That’s not an accident as it’s exactly what we set out to build. I genuinely believe that great packaging shouldn’t be a privilege reserved for businesses with big budgets or big order volumes.

Every product deserves to be presented well, whatever stage you’re at. Whether you want to talk it through with us or just jump straight into our online design tool and do it yourself, we’ve made sure there’s a straightforward route in for every kind of business.

No minimums, no hidden costs, no hoops to jump through. Custom Pack simply offers great packaging, made right here in Scotland.”

Custom Pack Studio & Kennedy Smith
Custom Pack Studio Managing Director Joni Tan

Based in Irvine, Custom Pack Studio is home to one of Scotland’s most advanced packaging development facilities.

Our experienced team has been working in the packaging industry for decades in tandem with Kennedy Smith. Our goal is to help individuals and businesses from any sectors to design and develop quality packaging exactly how you envision it. 

Whether you are an established brand looking for a packaging solution to help you scale and match your growth journey, or a new local family business looking for your products to hit the market in style, Custom Pack Studio is here to meet all your packaging needs.

Riverside Business Park, Irvine
Based at one of Scotland's most advanced packaging development centres, we have the tools and capabilities to meet the packaging needs of businesses of all shapes and sizes.
Location
2 Brewster Pl, Irvine KA11 5DD
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