UK Manufactured
No minimum order
Fast Turnaround
100% Recyclable
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Custom Packaging Gainsborough

You’re talking with a UK team during UK business hours, and if you ring, a UK phone number picks up. There is no minimum order for any item we produce, so a one-off sample and a five-thousand-unit reorder follow exactly the same procedure.

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UK Manufactured

Fully manufactured in our Scotland-based manufacturing facility.

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No minimum order

As many or as little as one product can be ordered.

Food Packaging Edinburgh
Fast Turnaround

Fast turnaround on custom product development.

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100% Recyclable

We are FSC Certified with Net-Zero ambitions

Sustainable Packaging for Small Businesses
Custom Packaging Gainsborough

Exploring Why a U.K. Supplier Is the Right Pick for Gainsborough

Custom Pack Studio is a part of KennedySmith (Press) Ltd, a company that has been making print and packaging in Scotland since 1997.

When you enquire about a surface finish, a fabrication material or a cut-off date, you are dealing with someone who deals with the press day to day. They don’t need to pass the question on to a factory overseas and hold on for a response.

Delivery within the UK is fast and reliable in a way an overseas order rarely is.

Most orders are prepared within two to three weeks after you sign off on the proof, and once sent out, our courier network reaches to Gainsborough addresses in just 1 to 2 working days.

Measure that against the typical 8 to 12 week baseline lead time for packaging imported from the EU or the Far East, prior to you even account for a delayed container or a customs delay.

If you have got an important launch date or event deadline, please let us know at the initial enquiry stage.

We’ll be straightforward about whether the timeline works, rather than making a turnaround that fails to deliver.

Tailored packaging for Gainsborough firms

The box styles we offer suit most products, and each box is created to your dimensions and supplied with your branding.

The right specification depends on the way in which the product is marketed and delivered, so the fastest way to get the correct answer is to tell our packaging experts what you are packing.

Shop and Item Packaging

A branded carton sells the product on the shelf when no one from your team is present to explain it.

Reverse tuck-end boxes are particularly suited to lighter-weight retail goods such as cosmetics, supplements and beauty products, whereas a crash-lock base provides heavier items with a firm floor that will not give way during transit.

Both is printed across every panel, including inside, so the branding remains visible however the box is positioned on a shelf or in a stockroom.

Mailer cartons for internet sellers

Gainsborough’s online retail brands are sent out without interruption.

A tailored mailer box is frequently the only tangible touchpoint a customer has with the brand, as there is no shop visit or in person handover to rely on.

Produced inside and out, it shields the product across the courier network while making the unboxing itself part of the marketing. A correctly sized box also reduces the damage and returns that a poorly sized one can cause.

A unmarked tan outer will help to get the parcel delivered, but it provides the customer no clue as to who sent it or why it appears that way.

Create a memorable first impression as soon as your delivery arrives with Custom Pack Studio.

Custom Shipping Boxes UK

Gift and Showcase Cases

Custom gift boxes are important.

A solid box with a clean closure, foil stamping on the lid, or a soft touch coating alters how a product comes across before it is even opened.

It is indeed the case for jewellery, perfume and boutique food brands, where the packaging makes up part of what the customer has paid for.

Foil stamping is the finish that makes the biggest impact on a shelf, catching the light in a way standard print never can, while soft touch finish performs particularly well once the box is in the customer’s hands, as it suggests quality the moment they feel it.

Embossing sits between the two options, placing a logo that you can both see and feel, and it works especially well on jewellery and perfume boxes where the surface is part of the presentation.

Sleeves and wallets

Not every brand project requires a complete box rebuild.

A printed sleeve fits over an already present tray or product, adding your brand identity without the need to redesign the entire pack, which makes it ideal for a brief promotional run or a periodic variant.

A wallet style box folds around flat products such as cards or cosmetics sets, and printed inserts hold loose contents from moving inside a larger box during transit.

BRCGS Packaging Materials

Cardboard containers and delivery cartons

A crease-fold carton will not necessarily withstand a long courier journey or a fragile item by itself.

Layered board is suited to this purpose.

We create corrugated cardboard boxes to specific pack sizes and produce them in full-colour print, so a Gainsborough brand shipping throughout the UK gets guarding and brand identity in one format, well beyond a plain double walled box with a sticker applied on top.

Industries We Cover Within Gainsborough

Gainsborough’s commercial portfolio includes beauty and skincare brands, jewellery makers, food producers, corporate offices and e-commerce companies.

Food and drink businesses face the toughest requirements, because safety in contact with the product always takes priority over the box’s visual appearance.

This is where our BRC Global Packaging certification at High Hygiene level makes a real difference, if you are a small-scale bakery or a wholesale supplier. This is the grade that supermarket buyers and independent retailers often want to see before they will stock a new product.

Jewellery labels often gain a larger return from their investment in packaging versus most other product categories.

A rigid box with a custom-fit insert is frequently used to contain an item worth far more than the box itself, and the presentation must convey that importance.

Cosmetics and perfume brands use protective fitments and premium finishes for the same justification. The product is small, so the box carries out most of the selling on a shelf.

Online retail and subscription businesses need a mailer that can endure the courier network undamaged.

For numerous online sellers, the parcel is the only actual contact a customer has with the brand.

No Minimum Order:All Quantity Accepted

Many packaging suppliers will provide 50 boxes printed with your own design.

You could regularly be asked to return just once you are ready to commit to 500 or 1,000. For a Gainsborough business trialling a new product or trying a small batch before growing, that is a major commitment.

We do not set any minimum requirement at all.

Order a single sample to evaluate print quality, fifty boxes for a market stall, or thousands once a retail listing proves demand. The process and pricing structure stay the same at every quantity.

Unit price decreases as quantity rises, which is common throughout the industry.

Repeat orders use the identical artwork and configuration, so you are never charged twice for the design fee.

We confirm pricing and lead time in writing before production begins, so there will be no gap between the quotation and what appears on the invoice.

Project support available whatever stage you are at

You needn’t have an internal designer to arrange custom packaging here.

If you possess a logo and a general idea of your requirements, that is sufficient to get started. Our team will define the box structure, produce the print-ready artwork and present a proof for your approval before anything is sent to press.

For a product that does not fit an off-the-shelf format, structural design is included in the cost. It is not charged as an additional charge.

Files provided as a JPG or screenshot are rebuilt to suitable print specification.

Most artwork comes lacking the image resolution or bleed that a box truly requires.

Our staff verifies colour accuracy, resolution and bleed against the press profile before any files goes into production, so the print matches what you approved.

If you prefer to discuss the options before confirming a specification, a consultation is on offer.

You may also use our own online design tool if you would like to design the artwork yourself.

Recyclable, ethically sourced materials

Every container we create is fully recyclable and made from card bearing FSC and PEFC certification. So it can be traced through an reviewed supply chain all the way back to a sustainably managed forest.

We are moving away from single use plastic and EPS foam throughout the range, swapping them for paper based and biodegradable alternatives wherever the format allows. These materials decompose properly at the end of their life in a way plastic or foam do not.

If a trustworthy sustainability claim counts to you and your clients, we can assist guide you through the range of ways your bespoke packaging can help in reducing waste.

Why Gainsborough Businesses Choose Custom Pack Studio as the Packaging Provider

One manufacturing facility starting from outset up to finish

Every box we create is cut, marked and completed entirely under one roof at our Irvine factory.

The same team performs quality checks at each stage, rather than the work passing between separate subcontractors.

A colouring that appears accurate on screen will not always print the same way, and the person reviewing it is the one managing the press.

Faults are identified and sorted out before a box arrives at dispatch, by the same team that identified the problem in the beginning.

The board and ink are also supplied from the same suppliers, time after time, so a colour that matched up with your first proof will still match exactly your fifth reorder two years down the line.

Empowered by just under three decades in printing and packaging

Custom Pack Studio launched in 2025, but the factory behind it dates back much earlier.

We are a part of KennedySmith (Press) Ltd, a leading print and packaging manufacturer using presses since 1997.

That history has built established relationships with board mills and material suppliers. It also indicates we have a group that has already navigated most of the issues a new packaging order can present.

That frequently shows itself in the small details, such as understanding which board weight can endure a courier journey.

It is also why we can handle a delicate perfume box and a heavy duty shipping carton in the same week, with presses that have been handling both for many years.

Our Packaging Facility

One dedicated contact during the complete order

You will be helped by the same person from your initial enquiry right through to the final delivery

There is no passing on between a sales team and a separate production team.

They know already your specification, your due date and what you requested at the proofing stage, so there is no requirement to go over it again at every point.

If a material is back-ordered or a finish needs reviewing, you will be contacted directly from the person managing your job.

It equally means you are not being required to go over your order from the beginning to a different person halfway through the production process.

You may contact that person directly by phone, email, or text, without going through a general enquiry inbox.

A precise process, regardless of the quantity.

A single sample and a five thousand unit reorder go through the identical proofing and quality checks before either departs the factory.

No project is rushed simply because the run is brief, and no project is inspected in greater detail merely because it is large.

A Gainsborough company evaluating a new product is given the same standard as one submitting a reorder for a national retail listing. The procedure stays the same, regardless of order size.

That uniformity matters much more than any savings gained from a larger run, as a mismatched batch requires further to correct than it saved in unit price.

Whether it is 50 units for a market test or thousands for a retail rollout, the sign-off stage functions the same way every time.

Obtain a No-Cost Quote for Bespoke Packaging in Gainsborough

Please phone 01294 314 919 or email contact@custompackstudio.co.uk. Let us know what you are packing, approximately how many units you require, and how the product is sold or shipped. We will then provide a written quotation with no obligation to place an order.

Not ready to make the commitment to a full run? Request for a physical sample first, without charge. You will see exactly how the colour looks in natural light and how the soft touch finish feels when held in your hand, rather than relying on a screen.

Design assistance is there whenever you need it when required, there is no minimum order requirement, and every box is created around your product, not picked from a shelf of pre-made templates.

We produce every item ourselves and deliver to Gainsborough and locations across the UK from our own factory in Irvine. Browse our full range of packaging products or contact the team directly to begin.

Our Process

From idea to product in 
three easy steps

Step 1
Select and Configure

Select from our range of packaging styles and configure dimensions and specifications.

Step 2
Design your branded packaging

Create or upload your existing designs for each area and insert.

Step 3
Send to Print!

Once you are happy send your order to us and we will look after bringing your design to life!

About Us

All About Custom Pack Studio
A few words from Custom Pack Managing Director, Joni Tan:

“One thing I delight in hearing after a meeting is ‘well, that was easy.’

That’s not an accident as it’s exactly what we set out to build. I genuinely believe that great packaging shouldn’t be a privilege reserved for businesses with big budgets or big order volumes.

Every product deserves to be presented well, whatever stage you’re at. Whether you want to talk it through with us or just jump straight into our online design tool and do it yourself, we’ve made sure there’s a straightforward route in for every kind of business.

No minimums, no hidden costs, no hoops to jump through. Custom Pack simply offers great packaging, made right here in Scotland.”

Custom Pack Studio & Kennedy Smith
Custom Pack Studio Managing Director Joni Tan

Based in Irvine, Custom Pack Studio is home to one of Scotland’s most advanced packaging development facilities.

Our experienced team has been working in the packaging industry for decades in tandem with Kennedy Smith. Our goal is to help individuals and businesses from any sectors to design and develop quality packaging exactly how you envision it. 

Whether you are an established brand looking for a packaging solution to help you scale and match your growth journey, or a new local family business looking for your products to hit the market in style, Custom Pack Studio is here to meet all your packaging needs.

Riverside Business Park, Irvine
Based at one of Scotland's most advanced packaging development centres, we have the tools and capabilities to meet the packaging needs of businesses of all shapes and sizes.
Location
2 Brewster Pl, Irvine KA11 5DD
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