UK Manufactured
No minimum order
Fast Turnaround
100% Recyclable
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Custom Packaging Gorseinon

Custom Pack Studio provides bespoke packaging solutions for Gorseinon companies. As a UK supplier with a facility in Irvine, we help companies realise their full potential through striking packaging. There are no minimum order quantities, allowing you the flexibility to grow entirely at your own pace.

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UK Manufactured

Fully manufactured in our Scotland-based manufacturing facility.

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No minimum order

As many or as little as one product can be ordered.

Food Packaging Edinburgh
Fast Turnaround

Fast turnaround on custom product development.

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100% Recyclable

We are FSC Certified with Net-Zero ambitions

Sustainable Packaging for Small Businesses
Custom Packaging Gorseinon

Why choose personalised packaging?

A regular box has space around the product, allowing it to rattle during transport until somebody fills the space with foam or paper to hold it still.

Conventional packaging with a label affixed to its side may be convenient, yet it is designed for no specific audience.

Custom Pack Studio creates bespoke packaging for your product, making sure that the box, print and finish enhance your brand instead of overshadowing it.

We produce custom-made boxes, mailer boxes, gift packaging and printed accessories for businesses throughout Gorseinon and the surrounding valleys, with order quantities ranging from one sample to a pallet load delivered directly to a warehouse door.

We have no minimum order on anything we make, so you avoid stock and storage costs until a product proves it sells.

Share your packaging requirements, and we will tailor the recommendation to the product itself.

What bespoke packaging signifies

With custom packaging, your box is created around the product from the outset, so its dimensions and print suit exactly what you are packing.

You select the measurements, enabling a made-to-measure box to hold the product firmly without movement caused by excess space in a standard size.

The structure, board weight, print and finish are also individually designed to suit the contents and their journey.

Adding a logo to a stock box produces personalised packaging, providing a less ambitious project than fully customisable design.

With tailored packaging, every panel, fold and finish can be altered, even for a single unit, allowing you to create custom packaging that fits perfectly.

Packing formats we create for Gorseinon enterprises

We supply an comprehensive range of packaging boxes, produced to custom dimensions and printed in full colour with your artwork.

Selecting the appropriate box style and packaging depends on what you sell and how it is handled, while our packaging specialists will take you through the available options.

Retail cartons and labelled packaging

Reverse tuck end cartons are a favourite in retail packaging, ideal for low-weight products like cosmetics and supplements, featuring flaps that tuck in at both the upper end and lower end.

Crash lock boxes are a sturdier type of lock box, constructed from cardboard with a base that snaps flat when opened, ensuring heavier products cannot force the bottom out.

Postal and online shopping boxes

A custom mailer box protects your product throughout the courier network, while turning delivery into part of the brand experience and increasing visibility because it is printed inside and out, not only across the outer face.

These custom printed boxes are available with gussets, providing extra depth to hold larger items firmly in place.

Surprise boxes, sturdy boxes and pitched-top boxes

Rigid boxes, magnetic close gift boxes and additional branded boxes provide products purchased as gifts the refined presentation customers expect, while sparing them the effort of wrapping.

Gable boxes with folding carry handles are ideal for food gifts and hampers.

For premium ranges, we sometimes specify SBS board, solid bleached sulphate, a bright, food-safe paperboard, rather than standard carton stock. Finishes such as foil and soft touch lamination improve the overall effect.

Build backing for your Gorseinon business

Every order includes packaging design assistance, regardless of how far your artwork has progressed.

If you have a logo and brand guidelines, our design specialists create print-ready files and verify that colours reproduce correctly on board, as packaging requires greater resolution than website imagery.

You don’t need design experience to create packaging that fits your brand. Our team can begin with only a logo. Together, they determine the structure and create expertly designed, print ready artwork, explaining each technical decision as the project progresses.

Our web-based tool lets you to customise a box and preview its look and feel on screen before it is printed, while Pantone colour matching ensures each repeat order remains consistent.

When your packaging needs English and Welsh text, our staff manages this as a routine artwork request, just as we would manage any other language or colour amendment.

Tailored packaging for the Gorseinon’s industries

Cuisine and beverages

Welsh Lamb and Welsh Beef both hold Protected Geographical Indication status, whereas packaging in contact with meat or dairy must satisfy food contact standards, irrespective of which side of the border it is made on.

We have BRC Global Packaging certification at High Hygiene level, confirming our food packaging is made in controlled, traceable conditions reviewed by retailers prior to welcoming products onto their shelves.

Higgins - bakery packaging with background

Beverages and spirit-makers

Across Wales, a flourishing drinks culture has emerged over the last twenty years, extending from Brecon Beacons distilleries to more recent gin and whisky makers in the north.

Bottle presentation boxes must endure transit while retaining their shelf appeal, with finishes such as foil stamping and embossing contributing much of the impact for a limited-edition release or seasonal gift set.

Beauty products and grooming of the Gorseinon

Cosmetics and skincare companies require cartons that protect delicate glass packaging and compacts whilst presenting an attractive appearance on the shelf.

We produce cosmetics packaging featuring soft touch lamination, foil and embossing, whereas rigid boxes give premium ranges the presence to support a higher price point.

beauty packaging - custom pack studio

E-commerce and subscription companies

Retail and display packaging is important when a product is positioned in a shop or marketplace fulfilment centre, whereas subscription brands face a different assessment.

The same customer opens a nearly identical box each month, making a uniform finish as important as the original design.

High-grade e-commerce packaging, produced exactly to fit your product packaging, keeps items safe in transit and minimises damage claims and returns.

A fitted insert or printed tissue keeps the product securely in transit, while the design is straight away visible once the box opens.

Subscription brands that reorder each month can maintain pallet space and warehouse racking consistent by retaining a single box size. This becomes increasingly important when order volumes rise above several hundred units.

Delivering to Gorseinon from our Scotland facility

Everything is produced at our Irvine facility, with standard UK delivery to businesses in Gorseinon.

Once proof approval is secured, the majority of orders reach at a Gorseinon address in two to three weeks, following the same timetable as the rest of our packaging across the UK.

Custom Pack Studio belongs to KennedySmith (Press) Ltd, an established packaging manufacturer that has been producing print and packaging since 1997, with its experienced team making boxes on its own presses.

You examine a proof and, where required by the format, a physical sample before full production begins, while reorders retain the same artwork, ensuring that scaling up never requires the process to begin again.

Using a single box company for packaging across your whole product range streamlines the process.

Have one invoice and a single point of contact, rather than pursuing multiple suppliers, each offering a different price for another week.

Our Packaging Facility

Planet-friendly packaging automatically

Each box we produce is 100% recyclable because its board is recyclable.

Our board and paper are sourced from FSC and PEFC certified sources, while an audited supply chain tracks every sheet back to responsibly managed forests.

We’re cutting down on single use plastic and EPS foam void fill throughout our processes because neither is easily recycled, while both cause disposal headaches after a parcel has been opened.

When the design permits, biodegradable or paper-based protection replaces them instead.

Without a minimum order for Gorseinon firms

Across the industry, custom packaging often demands minimum orders of 500 or 1,000 units, meaning you must fund stock and storage before discovering whether your product will sell.

There is no minimum order requirement at all!

Small businesses may order a single sample, commission a limited trial run, or proceed with full production once demand is established, with unit pricing scaling at every quantity throughout this range.

You will consistently receive a written quote prior to production commencing, while the high quality materials and packaging products provided for a run of fifty are identical to the ones supplied for a run of ten thousand.

Prior to ordering in volume, ask for a printed sample and inspect its printing, colour and how it fits in your hand.

Ways to purchase bespoke packaging

Provide your brief by ringing 01294 314 919 or via the online design tool, then let us know the product, quantity, and approximately the way it is sold.

Packaging design and proofing. We create the packaging design tailored to your product, prepare the print layout, and supply a proof for your approval.

Ask for a physical sample if the format needs one, then sign off once you are happy with the colour and construction.

Production and delivery. Your order is printed and finished in Irvine, subsequently delivered to your Gorseinon address, typically within two to three weeks.

Tailored packaging Gorseinon FAQ

Will you offer personalised packaging to Gorseinon?

Yes. We produce every product in Irvine, then deliver throughout the UK as standard, extending to every corner of Gorseinon and all of Wales without applying a separate charge because the destination is further away from our factory.

What the smallest order required for packaging in Gorseinon?

No minimum order requirement applies. You can request one box or several thousand in any format, with pricing adjusted according to quantity in a written quotation provided before production begins.

Which packaging elements can I customise?

Dimensions, structure, board weight, print and finish can all be customised for every format, making sure the designed packaging meets your brief exactly. A branded packaging order can also be printed on both the inside and outside.

Can you kindly send demonstrations of your packaging products before I go ahead and place an order?

Yes. The sample is printed and finished to precisely the same standard as a production run, allowing you to verify that the colours match your brief and that the board has the right feel before approving a bulk order.

Can the packaging become recyclable along with will it break down naturally?

Each box is 100% recyclable. We avoid plastic laminates which prevent recycling unless they are necessary for food safety, and biodegradable protective materials are available where the format allows.

Could we get again the same design at a later date?

Yes, reorders utilise the original artwork file, meaning that increasing an order or repeating it for another season does not require the packaging to be redesigned from the ground up.

Ask for a cost-free estimate from Custom Pack Studio immediately

Share your product, packaging requirements and anticipated quantities by calling 01294 314 919 or emailing contact@custompackstudio.co.uk.

Order exactly what you need, with no minimum quantity! All project comes with design support, and all custom packaging made here is designed around your product instead of relying on a template.

Start your enquiry, and we will respond with a written quotation.

Our Process

From idea to product in 
three easy steps

Step 1
Select and Configure

Select from our range of packaging styles and configure dimensions and specifications.

Step 2
Design your branded packaging

Create or upload your existing designs for each area and insert.

Step 3
Send to Print!

Once you are happy send your order to us and we will look after bringing your design to life!

About Us

All About Custom Pack Studio
A few words from Custom Pack Managing Director, Joni Tan:

“One thing I delight in hearing after a meeting is ‘well, that was easy.’

That’s not an accident as it’s exactly what we set out to build. I genuinely believe that great packaging shouldn’t be a privilege reserved for businesses with big budgets or big order volumes.

Every product deserves to be presented well, whatever stage you’re at. Whether you want to talk it through with us or just jump straight into our online design tool and do it yourself, we’ve made sure there’s a straightforward route in for every kind of business.

No minimums, no hidden costs, no hoops to jump through. Custom Pack simply offers great packaging, made right here in Scotland.”

Custom Pack Studio & Kennedy Smith
Custom Pack Studio Managing Director Joni Tan

Based in Irvine, Custom Pack Studio is home to one of Scotland’s most advanced packaging development facilities.

Our experienced team has been working in the packaging industry for decades in tandem with Kennedy Smith. Our goal is to help individuals and businesses from any sectors to design and develop quality packaging exactly how you envision it. 

Whether you are an established brand looking for a packaging solution to help you scale and match your growth journey, or a new local family business looking for your products to hit the market in style, Custom Pack Studio is here to meet all your packaging needs.

Riverside Business Park, Irvine
Based at one of Scotland's most advanced packaging development centres, we have the tools and capabilities to meet the packaging needs of businesses of all shapes and sizes.
Location
2 Brewster Pl, Irvine KA11 5DD
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    2 Brewster Pl, Irvine KA11 5DD