UK Manufactured
No minimum order
Fast Turnaround
100% Recyclable
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Custom Packaging Great Malvern

You are operating with a UK team during UK working hours, and a UK phone number is picked up when you ring.There is no minimum order requirement on any item we make, so a one-off sample and a five thousand-unit reorder both go through the same process flow.

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UK Manufactured

Fully manufactured in our Scotland-based manufacturing facility.

Fully Customisable - Homepage - 720px
No minimum order

As many or as little as one product can be ordered.

Food Packaging Edinburgh
Fast Turnaround

Fast turnaround on custom product development.

No Minimum Order - Homepage - 720px
100% Recyclable

We are FSC Certified with Net-Zero ambitions

Sustainable Packaging for Small Businesses
Custom Packaging Great Malvern

Why the UK Manufacturer Suits Great Malvern

Custom Pack is part of KennedySmith (Press) Ltd, a manufacturer that has been producing print and packaging in Scotland since 1997.

When you enquire about a finish, a material or a deadline, you are dealing with someone who operates the press daily. They do not need to forward the question to an overseas factory and wait on a response.

UK to UK delivery is quick and reliable in a way an over-the-border order infrequently is.

Most orders are prepared in two to three weeks after you sign off on the proof, and after dispatch, our courier network ships to Great Malvern addresses within one to two working days.

Weigh up that with the typical eight to twelve week baseline lead time for packaging shipped from the EU or the Far East, before you even factor in a held up container or a customs hold up.

If you have got an imminent launch date or event deadline, please tell us at the inquiry stage.

We’ll stay honest about whether the timescale is workable, rather than promising a fast turnaround that lets you disappointed.

Custom packaging for Great Malvern companies

The box formats we provide fit most products, and each one is made to your dimensions and supplied with your branding.

The correct setup is determined by how the product is sold delivered, so the fastest way to get the right answer is to let know to our packaging experts what you are putting in .

Shop and product packaging

A printed carton handles the selling on the shelf when no one from your team is on hand to talk through the product.

Reverse tuck end boxes are well suited to lighter-weight retail goods such as cosmetics, supplements and beauty products, while a crash lock base offers heavier items a floor that does not fail in transit.

Each prints across every panel, covering the inside, so the branding stays visible regardless of how the box ends up placed on a shelf or in a stockroom.

Packaging Boxes for Internet Stores

Great Malvern’s digital commerce brands are dispatched constantly.

A custom mailer box is commonly the sole tangible touchpoint a customer has with the brand, as there is no shop visit or in person handover to rely on.

Printed both inside and out, it protects the product across the courier network while turning the unboxing itself part of your promotional strategy. A correctly fitted box also cuts down on the damage and returns caused by one that is incorrectly sized.

A simple tan outer will carry the parcel, yet it gives the customer nothing about who posted it or why it seems as it does.

Make a lasting impact from the moment it arrives with Custom Pack Studio.

Custom Shipping Boxes UK

Luxury and Display Boxes

Custom gift boxes make a big difference.

A solid box with an easy closure, foil detailing on the lid, or a soft touch coating transforms the product’s feel before it is even opened.

It is exactly the point for jewellery, perfume, and boutique food brands, in which the packaging is part of what the customer has bought.

The foil stamping finish remains the final treatment that delivers the greatest impact on a shelf, catching light in a way plain print cannot, while soft touch coating works better once the box is in a person’s hands, since it suggests quality the moment they feel it

Embossing bridges the two, forming a logo you can see as well as feel, and it is particularly effective on jewellery and perfume boxes, where the surface forms part of the presentation.

Sleeves and wallets

Not every branding project needs a complete box rebuild.

A printed sleeve slides over an existing tray or product, providing your branding without the need to rework the entire pack, making it ideal for a brief promotional run or a limited-edition variant.

A wallet-style box closes neatly around flatter products such as cards or cosmetics sets, while printed inserts stop loose items from shifting inside a larger box during transit.

BRCGS Packaging Materials

Fluted containers plus delivery boxes

A folding carton will never withstand a extended courier journey or a fragile item by itself.

Corrugate board is intended for this purpose.

We create corrugated cardboard boxes to bespoke pack sizes and brand them in full colour, so a Great Malvern brand sending nationwide gets added protection and brand identity built into a single format, well beyond a plain double walled box with a sticker affixed on top.

Domains Our Company Operate In Across Great Malvern

Great Malvern’s business mix includes beauty and skincare brands, jewellery makers, food producers, corporate offices and e-commerce companies.

Catering and drink businesses meet the strictest requirements, because safety in directly touching the product always comes first over the box’s appearance.

That is precisely where our BRC Global Packaging certification at High Hygiene level makes all the difference, whether you are a small batch bakery or a wholesale supplier. This is the level that supermarket buyers and independent retailers usually want to see before they will list a new product.

Jewels brands commonly derive more value from their packaging spending than most other types.

A rigid box with a fitted insert is often containing an item worth considerably more than the box itself, so the presentation must reflect that importance.

Cosmetics and perfume brands depend on protective fitments and premium finishes for largely the same reason. It is compact, so the box does much of the persuading on the shelf.

E-commerce and recurring businesses require a mailer that can survive the courier network in one piece.

For a lot of online sellers, the parcel is the single physical connection a customer has with the brand.

There is no minimum order, every quantity welcomed.

Ask many packaging suppliers for 50 boxes printed with your custom design on them.

You will regularly be asked to respond once you are ready to commit to five hundred. That is a considerable demand for a Great Malvern business trialling a new product or testing a small batch before expanding.

We do not set a minimum requirement in any way at all.

Order an individual sample to assess print quality, fifty boxes for a market stall, or several thousand once a retail listing demonstrates demand. The process and pricing structure are unchanged at each quantity.

Unit price goes down as quantity goes up, which is common throughout the packaging industry.

Reorders use the same artwork and setup, so you are not ever billed twice for the design work.

We verify the price and lead time in writing before production starts, so there is no discrepancy between the estimate and the invoice.

Personalised design support available, no matter what stage you’re in.

You needn’t have an in-house designer to order bespoke packaging here.

If you have a logo and an outline idea of what you want, that will be enough to begin. We will determine the box structure, produce the print ready artwork and show you a proof for approval before anything goes to print.

When a product does not work with an off-the-shelf format, structural design is factored into the quoted price. It is not billed as an additional extra.

Documents submitted as a JPEG or screenshot are reworked to satisfy proper print specifications.

The majority of artwork arrives without the resolution or bleed that a box actually needs.

Our team reviews colour accuracy, resolution and bleed against the press profile before anything enters production, helping to ensure the finished print matches what you confirmed.

A planning appointment is available if you would like to talk through the choices before proceeding to a plan.

You can also make use of our own online design tool if you wish to design the artwork yourself.

Eco-friendly, sustainably sourced components

Every item we create is entirely recyclable at end of use and produced from card bearing FSC and PEFC approval. So it can be followed through an reviewed supply chain all the way back to a carefully managed forest.

We are phasing out from single use plastic and EPS foam across the range, substituting them with paper and biodegradable and biodegradable substitutes wherever the format allows. These materials break down properly at the end of their life in a way plastic and foam materials not.

If a genuine sustainability claim is important to you and your customers, we can help guide you through the different ways your custom packaging can contribute to reducing waste.

Here’s Why Great Malvern Businesses Pick CPS Packaging as the Chosen Packaging Supplier

An individual factory, from inception to completion

Each box we make is cut, decorated and completed entirely within our Irvine factory.

The very same team performs quality checks at every stage, rather than the work being passed between different subcontractors.

A colour that looks accurate on screen does not always print exactly, and the person confirming it is the one running the press.

Any problems are picked up and rectified before a box reaches despatch, by the same team that first noticed the issue.

Board and ink supplies are also sourced from the very same suppliers time after time, so a colour tone that matched your original proof will continue to match your fifth reorder two years later.

Backed by just under three decades’ worth in printing and packaging

Custom Pack Studio was launched in 2025, but the factory behind it has a considerably longer history.

We are a division of KennedySmith (Press) Ltd, a leading print and packaging manufacturer operating presses since 1997.

This history has built lasting connections with board mills and material suppliers. It also gives a team that has already navigated most of the difficulties a new packaging order can present.

This is reflected in fine details, such as being aware of which board weight can withstand a courier journey.

It is also the reason we can deal with a fragile perfume box and a robust shipping carton in the very same week, with presses that have been handling both for years.

Our Packaging Facility

A named contact for the entirety of the complete order

You will be looked after by the same person from your original enquiry right through to the completed delivery.

There is no handover between the sales team and a distinct production department.

Our staff understand your requirements, your deadline and what you specified at the review stage, so you do not need to say it again at every step.

If a material is temporarily out of stock or a finish needs revisiting, you will be contacted directly from the person managing your job.

It also means you will not ever have to re-explain your order from the start to a new person partway through the production process.

You can phone, message or get in touch with that person straight to them, without requiring you to go through a general enquiries inbox first.

This exact process irrespective of quantity

A one sample and a five thousand unit reorder go through the same proofing process and quality checks before either leaves the factory.

No part of it is hurried simply because the run is small, and nothing is examined more closely merely because it is big.

A Great Malvern business testing a new product receives the same standard as one submitting a reorder for a national retail listing. The procedure does not change based on the order size.

This uniformity matters far more than does any saving on a larger run, because a mismatched batch costs extra to fix than it saved in unit price.

Whether that is 50 units for a test trial or several thousand for a shop rollout, the proofing sign off works in the same way on each occasion.

Obtain a complimentary estimate for personalised packaging in Great Malvern

Call 01294 314 919 or email contact@custompackstudio.co.uk. Tell us what you’re packing, approximately how many you require, and how the product is sold, or shipped. We will then provide you with a written quote, with no obligation to place an order.

Not quite to go ahead to a full order? Try asking for a physical sample first, free of charge. You will find exactly how the colour appears in natural light and how the soft touch finish sits in your hand, rather than relying on a screen.

Creative assistance is readily available whenever you need it, there’s no minimum order to meet, and every box is created around your product, rather than picked from a shelf of templates.

We manufacture all our products ourselves and deliver to Great Malvern and throughout the UK from our own factory in Irvine. View our full range of packaging products or contact the team directly to get started.

Our Process

From idea to product in 
three easy steps

Step 1
Select and Configure

Select from our range of packaging styles and configure dimensions and specifications.

Step 2
Design your branded packaging

Create or upload your existing designs for each area and insert.

Step 3
Send to Print!

Once you are happy send your order to us and we will look after bringing your design to life!

About Us

All About Custom Pack Studio
A few words from Custom Pack Managing Director, Joni Tan:

“One thing I delight in hearing after a meeting is ‘well, that was easy.’

That’s not an accident as it’s exactly what we set out to build. I genuinely believe that great packaging shouldn’t be a privilege reserved for businesses with big budgets or big order volumes.

Every product deserves to be presented well, whatever stage you’re at. Whether you want to talk it through with us or just jump straight into our online design tool and do it yourself, we’ve made sure there’s a straightforward route in for every kind of business.

No minimums, no hidden costs, no hoops to jump through. Custom Pack simply offers great packaging, made right here in Scotland.”

Custom Pack Studio & Kennedy Smith
Custom Pack Studio Managing Director Joni Tan

Based in Irvine, Custom Pack Studio is home to one of Scotland’s most advanced packaging development facilities.

Our experienced team has been working in the packaging industry for decades in tandem with Kennedy Smith. Our goal is to help individuals and businesses from any sectors to design and develop quality packaging exactly how you envision it. 

Whether you are an established brand looking for a packaging solution to help you scale and match your growth journey, or a new local family business looking for your products to hit the market in style, Custom Pack Studio is here to meet all your packaging needs.

Riverside Business Park, Irvine
Based at one of Scotland's most advanced packaging development centres, we have the tools and capabilities to meet the packaging needs of businesses of all shapes and sizes.
Location
2 Brewster Pl, Irvine KA11 5DD
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    2 Brewster Pl, Irvine KA11 5DD