UK Manufactured
No minimum order
Fast Turnaround
100% Recyclable
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Custom Packaging Halesowen

You’re talking with a UK team during UK working hours, and if you ring, a UK phone number is answered.There is no minimum order on anything we make, so an individual sample and a five thousand unit reorder use exactly the same process.

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UK Manufactured

Fully manufactured in our Scotland-based manufacturing facility.

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No minimum order

As many or as little as one product can be ordered.

Food Packaging Edinburgh
Fast Turnaround

Fast turnaround on custom product development.

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100% Recyclable

We are FSC Certified with Net-Zero ambitions

Sustainable Packaging for Small Businesses
Custom Packaging Halesowen

Why the UK Fabricator Matches Halesowen

Custom Pack Studio belongs to KennedySmith (Press) Ltd, a manufacturer that has been producing print and packaging in Scotland since 1997.

When you ask about a finish, a material or a deadline, you are talking to someone who operates the press daily. They do not need to forward the question to an overseas factory and wait for a response.

UK to UK delivery is typically faster and more dependable than an abroad order.

The majority of orders are ready within 2 to 3 weeks after you confirm the proof, and once shipped, our courier network covers Halesowen addresses in 1 to 2 working days.

Contrast this with the typical 8 to 12 week baseline lead time for packaging shipped in from the EU or the Far East, prior to you even allow for a delayed container or a customs hold-up.

For a key launch date or event deadline, let us know at the enquiry stage.

We can confirm honestly whether the schedule is suitable rather than promising a change that disappoints you.

Custom packaging for Halesowen businesses

The formats we offer cover most products, and every one is produced to your specified dimensions and finished with your logo.

The right arrangement depends on the way in which the product is marketed and delivered, so the most efficient way to get the accurate answer is to inform our packaging experts what you are putting in the package.

Retail and Merchandise Packaging

A custom-printed carton does the selling on the shelf when your team is not there to describe the product.

Reverse tuck end boxes are ideal for lighter retail items such as toiletries, supplements and personal care products, while a crash lock base provides heavier items with a sturdy floor that will not collapse in transit.

Both print across every panel, including even the inside, so the branding remains seen however the box is placed on a shelf or in a stockroom.

Mailer cartons for internet vendors

Halesowen’s e commerce brands are shipping continuously.

A tailored mailer box is often the only tangible touchpoint a customer has with a brand, as there is not any shop visit or face to face handover to rely on.

Printed throughout, it protects the product throughout the courier network while turning the unboxing itself part of the marketing. A correctly sized box also lowers the damage and returns that a poorly sized one can cause.

A simple brown outer will get the parcel dispatched, but it provides the customer no clue as to who sent it or why it appears like that.

Create a lasting initial impression as soon as your delivery arrives with Custom Pack Studio.

Custom Shipping Boxes UK

Present and Display Packages

Personalised gift boxes are significant.

A sturdy box with an easy closure, foil stamping on the lid, or a soft touch coating changes how a product feels before it is even opened.

It is precisely the case for jewellery, perfume and boutique food brands, where the packaging makes part of what the customer has purchased.

Foil blocking is the finish that works hardest on a shelf, catching the light in a way flat print cannot, while soft touch coating performs best once the box is in someone’s hands, as it suggests quality the moment they feel it.

Raised detailing bridges the two, producing a logo you can both see and feel, and it is especially effective on jewellery and perfume boxes, where the surface forms part of the presentation.

Sleeves and wallets

Not every branding project calls for a total box rebuild.

A branded sleeve covers an existing tray or product and brings your branding without the need to redesign the entire packaging, making it perfect for a brief promotional run or a time-limited variant.

A wallet style box folds neatly around flatter products such as cards or cosmetics sets, while printed inserts stop loose items from moving inside a larger box during transit.

BRCGS Packaging Materials

Rigid Crates and Shipping Packages

A foldable carton will not necessarily survive a lengthy delivery journey or safeguard a breakable item.

Corrugated board is designed for that job.

We create corrugated cardboard boxes to bespoke pack sizes and finish them in full colour printing, so a Halesowen brand shipping across the country enjoys safeguarding and branding woven into one format, far beyond a plain double walled box with a sticker simply slapped on top.

Domains That We Serve Across Halesowen

Halesowen’s business portfolio includes beauty and skincare labels, jewellery makers, food businesses, company offices, and e-commerce businesses.

Food and drink businesses are subject to the toughest requirements, as safety in contact with the product takes priority over any consideration of how the box looks.

This is where our BRC Global Packaging certification at High Hygiene level makes all the difference, whether you are a boutique bakery or a wholesale supplier. It’s the standard that supermarket buyers and independent retailers often want to see before they will take on a new product.

Jewellery brands often gain more from their packaging investment than most other categories.

A rigid box with a bespoke insert is commonly used to contain an item worth much more than the box itself, so the presentation needs to convey that worth.

Cosmetics and perfume brands depend on protective fitments and premium finishes for the same basic reason. The product itself is small, so the box does most of the convincing on a shelf.

E commerce and subscription businesses need packaging that arrives at buyers through the courier network safely.

For many online sellers, the parcel is the only physical contact a customer has with the brand.

There is no minimum order, every quantity is welcomed.

Ask many packaging suppliers for 50 boxes branded with your design on them.

You will regularly be asked to return when you can commit to 1,000. That is a substantial demand for a Halesowen business trialling a new product or trying a small batch before it scales.

There is not any required minimum whatsoever.

Request one sample to judge print quality, fifty boxes for a market stall, or a few thousand once a retail listing proves market demand. The process and pricing structure remain the same at all quantities.

Per-unit price falls as quantity rises, which is common throughout the industry.

Reorders employ the same artwork and setup, so you are never charged twice for the design work.

We verify the cost and lead time in writing before production commences, so there is no difference between the estimate and the invoice.

Custom creative support offered, regardless of stage of the process.

You do not need an internal designer to purchase bespoke packaging here.

If you have your logo and a rough idea of what you want, that should be enough to start. We will work out the box structure, create the print ready artwork and provide you with a proof for approval before anything goes to print.

For a product that doesn’t fit an off-the-shelf format, structural design is built in in the price. It is not billed as an extra.

Files sent as a JPEG are rebuilt to the correct print specification.

The majority of artwork is supplied without the resolution or bleed that a box truly requires.

Our team reviews colour accuracy, definition and bleed against the press profile before anything else goes into production, so the printed result aligns with what you approved.

A design consultation is on offer if you would prefer to talk through the choices before finalising a specification.

You can also try our own online design tool if you would like to create the artwork yourself.

Responsibly Procured, Reusable Materials

Every package we manufacture is completely recyclable and made from board certified by FSC and PEFC. This means it can be traced through an checked supply chain back to a responsibly managed forest.

We are moving away from single use plastic and EPS foam across the range, substituting them with paper and biodegradable and biodegradable alternatives wherever the format allows. These materials break down properly at the end of their life in a way plastic and foam materials not.

If a credible eco-friendly claim counts to you and your audience, we can support take you through the different ways your bespoke packaging can make a difference in lowering waste.

Understanding Why Halesowen Businesses Pick Custom Pack Studio as Their Trusted Packaging Vendor

1 plant, covering every step

Every box we produce is sliced, marked and completed all on site at our Irvine premises.

The same team performs checks throughout each stage, instead of the work passing between separate subcontractors.

A colour that appears right on screen will not always reproduce the same way, and the person proofing it is the one managing the press.

Problems are spotted and rectified before a box reaches dispatch, by the same team that spotted the issue in the first place.

The board and ink are sourced from the same suppliers every time, so a colour that matched your first proof will also match your fifth reorder after two years.

Strengthened by close to thirty years in print and packing

The Pack Studio was launched in 2025, but the factory behind it has a much longer background.

We are part of KennedySmith (Press) Ltd, a well-established print and packaging manufacturer that has run presses since 1997.

That history has built long-standing relationships with board mills and materials suppliers. It also indicates our team has already dealt with most of the challenges a new packaging order can present.

It is evident in small details, such as knowing which board weight can survive a courier delivery.

It is also the reason we can manage a fragile perfume box and a heavy duty shipping carton in the very same week, using presses that have been working with both for many years.

Our Packaging Facility

Named representative during the transaction

You will be taken care of by the same person from your original enquiry right through to the final delivery.

There is no handover between a sales team and a different production department.

They understand your specification, your deadline, and the details you requested at the proofing stage, so there is no need to repeat yourself at every step.

If a item is on back-order or a finish needs reconsidering, you will find out first-hand from the member of staff managing your job.

It equally means you are never having to explain your request from the beginning to someone new halfway through the production process.

You can contact that person in person by telephone, email or text, without having to go through a general enquiries inbox first.

The very same procedure, whatever that amount

A one sample and a five thousand unit reorder undergo the identical proofing and quality checks before either departs from the factory.

No project is hastened simply because the run is short, and no project is reviewed more carefully merely because it is big.

A Halesowen business testing a new product gets the same treatment as one submitting a repeat order for a national retail listing. The process continues unchanged, whatever the order size.

That uniformity counts considerably more than any small cost saving secured through a bigger batch, because a mismatched lot will cost more to correct than it saved in unit price.

Whether it is fifty units for a market test or thousands for a retail launch, the proofing sign off works in precisely the same way on each occasion.

Get a free quote for bespoke packaging in Halesowen

Call 01294 314 919 or email contact@custompackstudio.co.uk. Tell us what you’re packing, approximately how many you require, and how the product is sold or shipped. We will then send you a written quote, with no obligation to place an order.

Not ready to commit to a full run? Request a free physical sample first. You’ll see precisely how the colour appears in natural light and how the soft touch finish feels in your hand, instead of trying to judge it from a screen.

Design assistance support is always available whenever you require it, there is no minimum order to meet, and every box is made around your product, rather than drawn from a shelf of templates.

We manufacture everything internally and supply to Halesowen and across the UK from our own premises in Irvine. Explore our full selection of packaging products or contact the team to get started.

Our Process

From idea to product in 
three easy steps

Step 1
Select and Configure

Select from our range of packaging styles and configure dimensions and specifications.

Step 2
Design your branded packaging

Create or upload your existing designs for each area and insert.

Step 3
Send to Print!

Once you are happy send your order to us and we will look after bringing your design to life!

About Us

All About Custom Pack Studio
A few words from Custom Pack Managing Director, Joni Tan:

“One thing I delight in hearing after a meeting is ‘well, that was easy.’

That’s not an accident as it’s exactly what we set out to build. I genuinely believe that great packaging shouldn’t be a privilege reserved for businesses with big budgets or big order volumes.

Every product deserves to be presented well, whatever stage you’re at. Whether you want to talk it through with us or just jump straight into our online design tool and do it yourself, we’ve made sure there’s a straightforward route in for every kind of business.

No minimums, no hidden costs, no hoops to jump through. Custom Pack simply offers great packaging, made right here in Scotland.”

Custom Pack Studio & Kennedy Smith
Custom Pack Studio Managing Director Joni Tan

Based in Irvine, Custom Pack Studio is home to one of Scotland’s most advanced packaging development facilities.

Our experienced team has been working in the packaging industry for decades in tandem with Kennedy Smith. Our goal is to help individuals and businesses from any sectors to design and develop quality packaging exactly how you envision it. 

Whether you are an established brand looking for a packaging solution to help you scale and match your growth journey, or a new local family business looking for your products to hit the market in style, Custom Pack Studio is here to meet all your packaging needs.

Riverside Business Park, Irvine
Based at one of Scotland's most advanced packaging development centres, we have the tools and capabilities to meet the packaging needs of businesses of all shapes and sizes.
Location
2 Brewster Pl, Irvine KA11 5DD
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    2 Brewster Pl, Irvine KA11 5DD