UK Manufactured
No minimum order
Fast Turnaround
100% Recyclable
Custom Pack Studio - Logo Dark
View Industries Page
View Products Page
NewsCase StudiesLogin

Custom Packaging Harlow

You are working with a UK team during normal UK office hours, and when you get in touch, a UK phone number picks up. There is no minimum order for any item we make, so a single sample and a 5,000-unit reorder follow exactly the same procedure.

  • Guide to Product Packaging Designs
    Products

    Products

    Choose your packaging and configure to your exact needs.

  • Sleeve Image 2
    Design Yourself

    Design Yourself

    Know exactly what you want or have an existing design from elsewhere? Use our tool to quickly bring your ideas to life.

  • Hero Placeholder - Design Consultation
    Design Consultation

    Design Consultation

    Need extra help? Our team of professional graphic designers can aid with their extensive years of experience.

UK Manufactured

Fully manufactured in our Scotland-based manufacturing facility.

Fully Customisable - Homepage - 720px
No minimum order

As many or as little as one product can be ordered.

Food Packaging Edinburgh
Fast Turnaround

Fast turnaround on custom product development.

No Minimum Order - Homepage - 720px
100% Recyclable

We are FSC Certified with Net-Zero ambitions

Sustainable Packaging for Small Businesses
Custom Packaging Harlow

Why the UK Manufacturer Matches Harlow

Custom Pack Studio is a brand of KennedySmith (Press) Ltd, a manufacturer that has been producing print and packaging in Scotland since 1997.

When you raise questions about a finish, a material, or a deadline, you are speaking to someone who works the press every day. They don’t need to forward the question to an overseas factory and hold on for a reply.

UK to UK delivery is generally swift and dependable in a way that an international order rarely can be.

Most orders are ready within 2 to 3 weeks after you confirm the proof, and once sent out, our courier network covers Harlow addresses in one to two working days.

Measure this against this with the typical 8 to 12 week baseline lead time for packaging shipped in from the EU or the Far East, before you you even take into account a delayed container or a customs hold-up.

If you have an significant launch date or important date, kindly let us know at the enquiry stage.

We’ll be upfront about whether the timeline fits, rather than making a turnaround that leaves you disappointed.

Specialised Packaging for Harlow Corporations

Our box options encompass a wide range of products, and each one is made to your measurements and supplied with your branding.

Which option is suitable depends on how the product is sold and sent out, so the most direct path to the right answer is to let know our packaging experts what you are packing.

Store and item packaging

A branded carton promotes the product in-store when nobody from your team is available to explain it.

Reverse tuck end boxes are suitable for light retail goods such as cosmetics, supplements and beauty products, while a crash lock base provides weightier items with a floor that will not give way in transit.

Both prints across every panel, including the inside, so the branding stays visible whatever way the box ends up positioned on a shelf or in a stockroom.

Shipping containers for online vendors

Harlow’s e commerce brands are dispatching continuously.

A bespoke mailer box is often the sole tangible encounter a customer ever has with a brand, because there is not any shop visit or in person handover to rely on.

Printed, it protects the product through the courier network while turning the unboxing itself part of your promotional strategy. A properly fitted box also cuts down on the damage and returns caused by one that is incorrectly sized.

A plain brown outer gets the parcel delivered, but it leaves the customer no idea about who sent it or why it appears that way.

Make a lasting impression from the moment it arrives with Custom Pack Studio.

Custom Shipping Boxes UK

Keepsake and Presentation Cases

Custom gift boxes are essential.

A sturdy box with a smooth closure, foil stamping on the lid, or a soft-touch coating alters how a product comes across before it is even opened.

It is precisely the case for jewellery, perfume and boutique food brands, when the packaging forms part of what the customer has paid for.

Hot foiling is the finish that delivers the biggest impact on a shelf, capturing the light in a way plain print never can, while soft touch finish performs best once the box is in the customer’s hands, as it communicates quality the instant they feel it.

Debossing lies between the two, placing a logo that can be seen and felt, and it is particularly effective on jewellery and perfume boxes where the surface itself becomes part of the display.

Sleeves and wallets

Not all branding projects call for a full box reconstruction.

A custom-printed sleeve sits over an existing tray or product, giving your branding without the need to rework the entire pack, making it ideal for a limited promotional run or a seasonal variant.

A wallet-style box folds around flatter products such as cards or cosmetics sets, and printed inserts prevent loose items from sliding inside a larger box during transit.

BRCGS Packaging Materials

Fluted containers & delivery boxes

A folding carton will not survive a prolonged courier journey or a breakable item by itself.

Corrugated board is designed for this purpose.

We create corrugated cardboard boxes to bespoke pack sizes and print them in full colour printing, so a Harlow brand shipping nationwide enjoys protection and brand presentation woven into one format, much more than a plain double walled box with a sticker simply placed on top.

Industries Our Company Serve in Harlow

Harlow’s portfolio of businesses covers beauty and skincare brands, jewellery makers, food producers, corporate offices and e-commerce companies.

Food and drink and beverage businesses must meet the most stringent requirements, as safety in contact with the product has to take precedence over all other considerations regarding the appearance of the box.

It is where our BRC Global Packaging certification at High Hygiene level really matters, whether you are a small-scale bakery or a wholesale supplier. It is the standard that supermarket buyers and independent retailers usually want to see before they will list a new product.

Jewellery brands often gain more from their packaging spend than the majority of other sectors.

A rigid box with a custom-fitted insert typically houses an item worth much more than the box itself, so the overall presentation must reflect that importance.

Beauty and perfume brands rely on protective fitments and premium finishes for the same purpose. The product is small, so the box carries out most of the selling on a shelf.

E commerce and subscription businesses want a mailer that arrives through the courier network intact.

For a lot of online sellers, the parcel is the single physical touchpoint a customer has with the brand.

No need for a minimum order; any quantity

A lot of packaging suppliers will supply 50 boxes printed with your own design.

You will frequently be asked to come back once you are ready to go ahead for 500 or 1,000. For a Harlow business evaluating a new product or testing a small batch before expanding, that is a significant demand.

We do not impose any minimum requirement.

Request a single sample to assess print quality, fifty boxes for a local stall, or a few thousand once a retail listing confirms demand. The process and pricing setup remain consistent at every quantity.

The unit cost reduces as quantity increases, which is standard throughout the industry.

Subsequent orders have the identical artwork and arrangement, so you are not charged twice for the design fee.

We confirm and set out pricing and lead time in writing before production commences, so there’s no gap between the quotation and what appears on the invoice.

Visual design support ready regardless of stage you’re in

You do not need an in-house designer to purchase bespoke packaging here.

If you have a logo and a basic idea of your requirements, that will be sufficient to begin. Our team will define the box structure, produce the print-ready artwork and provide a proof for your approval before anything goes to press.

For a product that is not suited to an off the shelf format, design work is already included in the price. It is not added as an extra.

Documents sent as a JPEG or screenshot are rebuilt to correct print specification.

The majority of artwork arrives without the resolution or bleed that a box actually needs.

Our team reviews colour accuracy, resolution and bleed against the press profile before anything goes to production, so what prints matches what you approved.

A consultation is on hand if you would prefer to go through the options before confirming a specification.

You can equally use our own online design tool if you would like to create the artwork yourself.

Sustainably sourced, reusable materials

Every carton we make is completely recyclable and manufactured from board carrying FSC and PEFC certification. This means it can be traced through an audited supply chain to a responsibly managed forest.

We’re moving away from single-use plastic and EPS foam throughout the product range, changing them to paper based and compostable alternatives wherever the format allows. Those materials break down properly at the end of their life in a way that plastic and foam do not.

If a trustworthy sustainability claim matters to you and your customers, we can help guide you through the various ways your custom packaging can make a difference in reducing waste.

How Harlow Businesses Pick Custom Packaging Studio as Their Leading Packaging Vendor

1 plant, from start to finish

Every carton we make is shaped, printed and prepared in-house at our Irvine factory.

The same team oversees quality throughout each stage, rather than the work being transferred from one subcontractor to another.

A colour that looks correct on a screen does not always print in the same way in print, and the person verifying it is the one running the press.

Issues are spotted and rectified before a box reaches despatch, by the same team that spotted the issue in the first place.

The board and ink are sourced from the same suppliers every time, so a colour that matched your first proof will also match your fifth reorder two years later.

Backed by just under thirty years in print and packaging

The Custom Pack Studio launched in 2025, yet the factory behind it has a much deeper history.

We are part of the team at KennedySmith (Press) Ltd, a respected print and packaging manufacturer running presses since 1997.

This history gives us strong relationships with board mills and material suppliers. It also means a team that has already dealt with most of the issues a new packaging order can bring up.

That unfolds in nuanced manners, such as understanding which board weight will survive a courier journey.

It is as well why we can handle a delicate perfume box and a heavy duty shipping carton in the same week, with presses that have managed both for many years.

Our Packaging Facility

A dedicated dedicated contact for the duration of your order

You will deal with the same person from your initial enquiry right through to the last delivery.

There is handoff between your sales team and a separate production department.

They are clear on your specification, your deadline, and the points you asked for at the proofing stage, so there is no need to repeat yourself at every step.

If a item is on backorder or a surface finish needs reviewing, you will find out first-hand from the individual managing your job.

It furthermore means you will not once have to go over your order from scratch to a new person partway through production.

You can contact that person directly by phone, e-mail or text, without having to use a general enquiries inbox first.

This very same process no matter the given volume

A one sample and a 5,000 unit reorder both undergo the same proofing and quality checks before either exits the factory.

No project is rushed simply because the run is short, and no project is inspected more closely merely because it is large.

A Harlow business trying a new product is given the same standard of service as one placing a repeat order for a national retail listing. The process is kept unchanged, irrespective of the scale of the order.

That reliability counts more than any small saving on a higher-volume run, because a mismatched batch often costs more to put right than it saved in unit price.

Whether it is 50 units for a market test or several thousand for a store rollout, the proofing sign off operates in the same way on each occasion.

Receive a cost-free estimate for customised packaging in Harlow

Kindly phone 01294 314 919 or email contact@custompackstudio.co.uk. Let us know what you are packing, approximately how many units you require, and how the product is distributed or shipped. We will then provide a written quotation with no obligation to place an order.

Not quite ready for a full order? Request a physical sample first, at no cost. You can see exactly how the colour appears in normal light and how a soft touch finish feels to the touch in your hand, rather than judging from a screen.

Design assistance is always available when you need it, there is no minimum order to meet, and every box is created around your product, not pulled from a shelf of templates.

We make every item in house and serve Harlow and areas across the UK from our own factory in Irvine. Browse our full range of packaging products or get in touch with the team directly to begin.

Our Process

From idea to product in 
three easy steps

Step 1
Select and Configure

Select from our range of packaging styles and configure dimensions and specifications.

Step 2
Design your branded packaging

Create or upload your existing designs for each area and insert.

Step 3
Send to Print!

Once you are happy send your order to us and we will look after bringing your design to life!

About Us

All About Custom Pack Studio
A few words from Custom Pack Managing Director, Joni Tan:

“One thing I delight in hearing after a meeting is ‘well, that was easy.’

That’s not an accident as it’s exactly what we set out to build. I genuinely believe that great packaging shouldn’t be a privilege reserved for businesses with big budgets or big order volumes.

Every product deserves to be presented well, whatever stage you’re at. Whether you want to talk it through with us or just jump straight into our online design tool and do it yourself, we’ve made sure there’s a straightforward route in for every kind of business.

No minimums, no hidden costs, no hoops to jump through. Custom Pack simply offers great packaging, made right here in Scotland.”

Custom Pack Studio & Kennedy Smith
Custom Pack Studio Managing Director Joni Tan

Based in Irvine, Custom Pack Studio is home to one of Scotland’s most advanced packaging development facilities.

Our experienced team has been working in the packaging industry for decades in tandem with Kennedy Smith. Our goal is to help individuals and businesses from any sectors to design and develop quality packaging exactly how you envision it. 

Whether you are an established brand looking for a packaging solution to help you scale and match your growth journey, or a new local family business looking for your products to hit the market in style, Custom Pack Studio is here to meet all your packaging needs.

Riverside Business Park, Irvine
Based at one of Scotland's most advanced packaging development centres, we have the tools and capabilities to meet the packaging needs of businesses of all shapes and sizes.
Location
2 Brewster Pl, Irvine KA11 5DD
Get a FREE Consultation
Contact Scotland's packaging experts today!
  • Call Us

  • Email

  • Our Facility

    2 Brewster Pl, Irvine KA11 5DD