Purposes pick bespoke packaging
A standard box has space around the item, letting it to move about during transit until someone packs the space with foam or paper to keep it still.
Choosing off-the-shelf packaging with a sticker on the side may be straightforward, but it belongs to nobody in particular.
At Custom Pack Studio, bespoke packaging is shaped around your product, ensuring the box, print and finish support your brand instead of overshadowing it.
We produce custom boxes, mailer boxes, gift packaging and printed accessories for businesses across Heath and the surrounding valleys, with orders varying from a single sample to a pallet load delivered directly to a warehouse door.
We set no minimum order, so stock and storage costs stay out of the picture until you know that a product sells.
Provide your packaging requirements, and we will tailor the recommendation to fit the product perfectly.
What bespoke packaging covers
Bespoke packaging is created for your product from the outset, with its size and print tailored to what you are packing.
Choose your dimensions and create a custom-sized box that keeps the product snug, stopping it from rattling around in the unoccupied space of a standard-sized box.
Every aspect, including the construction, board weight, printing and finish, is customised to the contents and the manner they are transported.
Printing a logo onto a stock box produces personalised packaging, requiring less work than a completely customisable design.
With bespoke packaging, every panel, fold and finish can be tailored, even for one item, allowing you to create packaging that fits exactly and with no compromise.
Wrapping styles which we offer for Heath companies
We manufacture a full range of packaging boxes to bespoke sizes, printed in full colour featuring your artwork.
Selecting the appropriate box style and packaging format is based on what you sell and how it is handled, while our packaging specialists can walk you through the available options.
Retail cartons and custom branded packaging
Reverse tuck end cartons are a retail packaging mainstay, designed for lighter products such as cosmetics and supplements, with flaps that tuck securely inside at both the top and bottom.
Crash lock boxes are a stronger form of lock box, constructed from cardboard with a base that snaps flat upon opening, stopping heavier products from pushing the bottom out.
Parcel and ecommerce boxes
A bespoke mailer box protects your product across the courier network and turns delivery into part of the brand experience and visibility, with printing inside and out rather than exclusively across the outer face.
These custom printed boxes are offered with gussets, creating additional depth to keep larger items firmly in place.
Present boxes, solid boxes and roofed boxes
Rigid boxes, magnetic close gift boxes and additional branded boxes provide products purchased as gifts with the polished presentation customers expect, removing the need for customers to wrap them on their own.
Gable boxes, featuring a fold up carry handle, are excellent for food presents as well as hampers!
For high-end ranges, we occasionally specify SBS board, or solid bleached sulphate, a light-coloured, food safe paperboard, instead of standard carton stock, while finishes such as foil and soft touch lamination enhance the overall effect.
Develop backing for your Heath label
We offer packaging design support with each order, regardless of your artwork’s current stage.
If you’ve got a logo and branding guidelines, our design specialists prepare print-ready files and verify that colours reproduce correctly on board, as packaging requires higher resolution than website imagery.
You do not need previous design experience to create packaging that reflects your brand. Our team can start with just a logo, establish the structure and produce professionally designed artwork prepared for print in collaboration with you, explaining each technical decision as it arises.
Our digital design tool allows you to customise a box and preview its appearance on screen before printing begins. Pantone colour matching is also available, helping each repeat order stay consistent.
If you need packaging printed in both English and Welsh, our team treats it as a standard artwork requirement, exactly like any other language or colour change.
Bespoke packaging for the Heath’s industries
Cuisine and beverages
Welsh Lamb and Welsh Beef have Protected Geographical Indication status, while all food packaging that comes into contact with meat or dairy must meet food contact standards, regardless of where it is manufactured on either side of the border.
Our BRC Global Packaging certification at High Hygiene level verifies that food packaging is manufactured within controlled, traceable processes, meeting the checks retailers undertake before approving products for listing.
Refreshments and spirit-making
During the last two decades, Wales has developed a genuine drinks scene, encompassing Brecon Beacons distilleries and more recent gin and whisky producers across the north.
Bottle presentation boxes need to survive transit and appear smart on the shelf as well! Finishes including foil stamping and embossing deliver much of the impact for a limited release or seasonal gift set.
Cosmetics and grooming of the Heath
Cosmetics and skincare companies require cartons that protect delicate glass packaging and compacts whilst presenting an appealing appearance on the shelf.
We produce cosmetics packaging with soft touch lamination, foil and embossing, whereas rigid boxes suit premium ranges that must support a higher price point.
E-commerce and membership labels
Packaging created for retail shelves or marketplace fulfilment centres is significant, but, subscription brands encounter a specific challenge.
As the same customer opens an almost identical box each month, maintaining a consistent finish is just as important as the initial design.
Effective ecommerce packaging, tailored precisely to your product packaging, secures items in transit while reducing damage claims and returns.
Within, a fitted insert or printed tissue keeps the product securely during transit, while the print greets the eye the moment the box opens.
Subscription brands that reorder each month can maintain pallet space and warehouse racking uniform by retaining a single box size. This becomes more important over time when order volumes exceed several hundred units.
Sending to Heath from our Scottish atelier
Everything is made at our Irvine facility, with UK delivery to businesses in Heath supplied as standard.
Once proof approval is obtained, the majority of orders arrive at a Heath address within two to three weeks, following the same timetable as the rest of our packaging throughout the UK.
Custom Pack Studio belongs to KennedySmith (Press) Ltd, a long-established packaging manufacturer producing print and packaging since 1997. Its experienced team makes the boxes with its own presses.
You sign off on a proof and, where needed by the format, a physical sample before full production starts, while reorders retain the original artwork, ensuring larger quantities require no fresh preparation.
Using one box company for packaging across your entire product range makes everything straightforward.
It all passes through one invoice and a single point of contact, sparing you the frustration of chasing several suppliers quoting different prices for separate weeks.
Green packaging as default
Every box we make is 100% recyclable because the board itself is recyclable.
Our board and paper are procured from FSC and PEFC certified suppliers, with each sheet traceable via an audited chain to responsibly managed forests.
We are reducing single use plastic and EPS foam void fill across our processes because neither is readily recyclable, creating disposal difficulties after a parcel is opened.
Where the design allows, biodegradable or paper-based protection is utilised in their place.
Absolutely no minimum buy for Heath organisations
Across the industry, custom packaging often requires minimum orders of 500 or 1,000 units, meaning you must finance stock and storage before finding out whether your product will sell.
There’s no minimum order requirement at all!
Smaller businesses can opt for a single sample, a short trial run, or a full production run after demand is demonstrated, with per-unit pricing scaling across each quantity in between.
Before production starts, you will invariably receive a written quotation, while the high-quality materials and packaging products supplied for a run of fifty are identical to those provided for a run of ten thousand.
Prior to ordering in bulk, ask for a printed sample and inspect its print, colour and how it fits in your hand.
The process to create a tailored packaging order
Provide your brief by telephoning 01294 314 919 or accessing the online design tool. Let us know the product, required quantity, and approximately how it is sold.
Design and proof. We create packaging design designed for your product, arrange the print layout, and provide a proof for you to check.
Ask for and authorise. Ask for a physical sample when the format calls for one, then approve once you are happy with the colour and construction.
Production and delivery. Your order is printed and completed in Irvine prior to being delivered to your Heath address, generally within two to three weeks.
Personalised packaging Heath FAQ
Do produce specialised packaging to Heath?
Yes! We produce everything in Irvine and deliver across the UK by default, including every part of Heath and across Wales, with no extra fee solely because you are further from the factory.
How much should be the minimum packing amount for Heath?
There is no minimum order. You may order a one box or several thousand in whatever format, with pricing adjusted according to quantity in a written quote issued before production starts.
Which package components can I tailor?
Dimensions, structure, board weight, print and finish can all be tailored for each format, ensuring the designed packaging meets your brief exactly. A branded packaging order can also be printed on both the interior and exterior.
Can you kindly send demonstrations of your packing products before I choose to place an order?
Certainly! Your sample arrives printed and finished precisely as it would be in production, enabling you to check the colours satisfy your brief and make sure the board feels right before approving a bulk order.
Is the container able to be recycled and compostable?
All packaging boxes are fully recyclable. We omit plastic laminates that prevent recycling, except where food safety requires them, while biodegradable protective materials are offered when the format allows.
Can we reorder the same layout in the future?
Yes, reorders use the original artwork file, allowing you to increase an order or prepare for another season without redesigning the packaging.
Ask for a free quote from Custom Package Studio right away.
Share your product, packaging requirements and anticipated quantities by calling 01294 314 919 or emailing contact@custompackstudio.co.uk.
There is no minimum order requirement, design support is part of every project, and every item of custom packaging produced here is developed around your product rather than a conventional template.
Make your enquiry, and we will come back with a written quotation.
