How a UK Maker Works for Hedge End
Custom Pack belongs to KennedySmith (Press) Ltd, a manufacturer that has been manufacturing print and packaging in Scotland since 1997.
When you enquire about a finish, a material or a deadline, you are dealing with someone who operates the press daily. They do not need to relay the question to an overseas factory and hold out for a response.
UK to UK delivery is speedy and reliable in a way that overseas orders infrequently are.
The majority of orders are prepared within 2 to 3 weeks after you sign off on the proof, and once sent, our courier network delivers to Hedge End addresses within 1 to 2 working days.
Set that against that with the usual 8 to 12 week baseline lead time for packaging brought in from the EU or the Far East, before you even factor in a delayed container or a customs hold-up.
For a significant launch date or event deadline, please let us know at the enquiry stage.
We can confirm openly whether the timescale is workable rather than promising a change that lets you down.
Personalised Packaging for Hedge End Companies
The box sizes we supply suit most products, and each one is custom made to your dimensions and finished with your branding.
The right setup varies according to how the product is sold sent, so the quickest way to get the accurate answer is to inform our packaging experts what you are packing up .
Retail and product packaging
A custom printed carton takes care of the persuading on the shelf when none from your team is there to talk through the product.
Reverse tuck end boxes are ideal to lighter retail goods such as cosmetics, supplements and beauty products, while a crash lock base provides heavier items a floor that does not fail in transit.
Both print across every panel, including the inside, so the branding remains seen however the box is placed on a shelf or in a stockroom.
Mailer Boxes for E-commerce Retailers
Hedge End’s e-commerce brands are dispatching all the time.
A custom mailer box is often the sole tangible point of contact a customer has with the brand, as there is not any in-store visit or face-to-face handover to rely on.
Printed on the inside and out, it helps protect the product through the courier network while turning the unboxing itself part of your marketing. A correctly fitted box also helps reduce the damage and returns caused by one that is incorrectly sized.
A plain brown outer will deliver the parcel, but it gives away nothing to the customer about who sent it or why it seems the way it does.
Make a big impression from the instant it comes with Custom Pack Studio.

Keepsake and Presentation Boxes
Bespoke gift boxes are important.
A sturdy box with an easy closure, foil detailing on the lid, or a soft touch coating transforms the product’s feel before it is even opened.
It is precisely the case for jewellery, perfume and boutique food brands, where the packaging is part of what the customer has paid for.
Hot foiling is the treatment that creates the strongest impact on a shelf, catching the light in a way standard print never can, while soft touch coating performs most effectively once the box is in someone’s hands, as it suggests quality the second they feel it.
Raised detailing bridges both elements, forming a logo you can both see and feel, and it is particularly well effective on jewellery and perfume boxes, where the surface forms part of the presentation.
Sleeves and wallets
Not every branding project requires a total box rebuild.
A printed sleeve wraps around an already present tray or product, adding your logo and branding without the need to rework the entire pack, which makes it well suited for a short promotional run or a seasonal variant.
A wallet style box sits neatly around flatter products such as cards or cosmetics sets, while printed inserts assist in stopping loose items shifting inside a larger box during transit.

Corrugated cartons and shipping boxes
A folding carton is unable to survive a extended courier trip or safeguard a delicate item on its own.
Corrugated board is designed for the purpose in question.
We create corrugated cardboard boxes to specific pack sizes and produce them in colour, so a Hedge End brand shipping nationwide gets protection and branding together in one format, well beyond a simple double walled box with a sticker applied on top.
Industries That We Serve Throughout Hedge End
Hedge End’s portfolio includes beauty and skincare brands, jewellery makers, food producers, corporate offices and e-commerce companies.
Food and drink businesses face the toughest requirements, as safety in contact with the product is prioritised over any thought of how the box looks.
That is precisely where our BRC Global Packaging certification at High Hygiene level really makes the difference, if you are a small-scale bakery or a wholesale supplier. This is the standard that supermarket buyers and independent retailers usually want to see before they will list a new product.
Jewelry labels frequently benefit a larger return from their packaging spend versus the majority of categories.
A solid box with a bespoke insert is commonly used to hold an item worth much more than the box itself, so the presentation needs to reflect that worth.
Cosmetics and perfume brands rely on protective fitments and premium finishes for much the same reason. The product itself is small, so the box does most of the convincing on a shelf.
E-commerce and subscription businesses need a mailer that reaches the customer through the courier network undamaged.
For a lot of online retailers, the parcel is the only physical point of contact a customer has with the company.
Zero Minimum Order, Any Quantity Invited
Request most packaging suppliers for 50 boxes branded with your design on them.
You may sometimes be asked to return once you are able to commit to 500 or 1,000. That can be a substantial request for a Hedge End business testing a new product or testing a small batch before it expands.
We don’t set any minimum requirement.
Purchase a single sample to check print quality, fifty boxes for a market stall, or a few thousand once a retail listing proves demand. The process and pricing structure stay the same at every quantity.
The unit unit cost reduces as volume grows, as is standard throughout the packaging industry.
Reorders have the original artwork and arrangement, so you are never charged twice for the design work.
We confirm the pricing and the delivery lead time in writing before production begins, so there is no gap between the quotation and what is shown on the invoice.
Graphic design support on offer whatever stage you are currently.
You do not need an in-house designer to make a custom packaging order here.
If you have your logo and an approximate idea of what you want, that is enough to get started. Our team will determine the box structure, produce the print ready artwork and provide a proof for your approval before anything goes to press.
For a product that does not suit an off the shelf format, structural design is included in the price. It is not charged as an additional charge.
Documents provided as a JPEG or screenshot are rebuilt to comply with proper print specifications.
Most artwork comes without the necessary resolution or bleed that a box truly requires.
Our team checks colour accuracy, resolution and bleed against the press profile before anything goes into production, so the printed result aligns with what you signed off.
A design meeting is on offer if you would like to talk through the options before agreeing to a brief.
You may also make use of our own online design tool if you would like to design the artwork yourself.
Reclaimed, ethically procured materials
Every box we produce is 100% recyclable and produced from board carrying FSC and PEFC certification. This shows it can be traced back through an checked supply chain to a responsibly run forest.
We are phasing out single use plastic and EPS foam across the range, replacing them with paper based and biodegradable alternatives wherever the format allows. These materials break down as they should at the end of their life in a way plastic and foam do not.
If a convincing sustainability claim matters to you and your customers, we can help guide you through the various ways your bespoke packaging helps create an impact by cutting waste.
Why Do Hedge End Businesses Choose Custom Pack Studio to be the Packaging Provider
One Facility, Beginning from Inception until Conclusion
Every pack we create is cut, printed and completed all under one roof at our Irvine factory.
The same team oversees quality throughout every stage, rather than the work being transferred from one subcontractor to another.
A colour that seems accurate on screen does not necessarily reproduce in the same way, and the individual responsible for checking it is the one operating the press.
Problems are identified and put right before a box ever reaches dispatch, by the same team that spotted the issue first.
Board and the ink also come from the same trusted suppliers again and again, so a colour that matched with your original proof still matches on your fifth reorder after two years.
Strengthened by close to three decades in publishing and packing services
The Custom Pack Studio started in 2025, although the factory behind it has a far longer history.
We are a division of KennedySmith (Press) Ltd, a leading print and packaging manufacturer that has run presses since 1997.
This history has built long-standing connections with board mills and material suppliers. It also creates a team that has already navigated most of the difficulties a new packaging order can present.
This is reflected in subtle points, such as understanding which board weight can survive a courier journey.
It is equally why we can handle a delicate perfume box and a heavy duty shipping carton in the same week, using presses that have handled both for a number of years.

Assigned representative throughout the purchase
You will be supported by the same person from your initial query right through to the completed delivery.
There remains no handover between the sales team and the production department.
They understand your requirements, your deadline and what you requested at the proofing stage, so you needn’t say it again at every stage.
If a material is back-ordered or a finish needs revisiting, you will receive a direct update from the person managing your job.
It too means you never have to recount your request from scratch to a different person during production.
You can reach that person directly by telephone, email or text, without needing to use a main enquiries inbox first.
The same process, regardless of the amount.
A one sample and a five thousand unit reorder are subjected to the same proofing and quality checks before either departs the factory.
Nothing is sped along just because the run is small, and nothing is given extra scrutiny simply because it is big.
A Hedge End business trying a new product is given the same standard of service as one submitting a repeat order for a national retail listing. The process stays unchanged, irrespective of the size of the order.
This consistency matters more than any saving on a bigger run, since a mismatched batch costs extra to fix than it saved in per-unit price.
Whether it is 50 units for the market trial or a few thousand for a retail launch, the proofing sign off uses the same process on every occasion.
Request a complimentary estimate for personalised packaging in Hedge End
Call 01294 314 919 or email contact@custompackstudio.co.uk. Tell us what you are packing, about how many you require, and how the product is sold or shipped. We will reply with a written quote and no obligation to place an order.
Not ready to a complete order? Ask for a physical sample first, free of charge. You will experience precisely how the colour appears in everyday light and how a soft-touch finish feels in your hand, rather than relying on a screen.
Design assistance is available at all times when you need it, there is no minimum order to meet, and every box is made around your product, not pulled from a shelf of templates.
We produce every item in-house and deliver to Hedge End and throughout the UK from our own factory in Irvine. Browse our full packaging range or contact the team directly to get started.



























