UK Manufactured
No minimum order
Fast Turnaround
100% Recyclable
Custom Pack Studio - Logo Dark
View Industries Page
View Products Page
NewsCase StudiesLogin

Custom Packaging Hereford

You are dealing with a UK team throughout UK working hours, and when you call, a UK phone number answers. We impose no minimum order on anything we make, so a one off sample and a five thousand unit reorder follow the same process.

  • Guide to Product Packaging Designs
    Products

    Products

    Choose your packaging and configure to your exact needs.

  • Sleeve Image 2
    Design Yourself

    Design Yourself

    Know exactly what you want or have an existing design from elsewhere? Use our tool to quickly bring your ideas to life.

  • Hero Placeholder - Design Consultation
    Design Consultation

    Design Consultation

    Need extra help? Our team of professional graphic designers can aid with their extensive years of experience.

UK Manufactured

Fully manufactured in our Scotland-based manufacturing facility.

Fully Customisable - Homepage - 720px
No minimum order

As many or as little as one product can be ordered.

Food Packaging Edinburgh
Fast Turnaround

Fast turnaround on custom product development.

No Minimum Order - Homepage - 720px
100% Recyclable

We are FSC Certified with Net-Zero ambitions

Sustainable Packaging for Small Businesses
Custom Packaging Hereford

Discovering Why a British Manufacturer Works for Hereford

Custom Pack Studio is a division of KennedySmith (Press) Ltd, a manufacturer that has been making print and packaging in Scotland since 1997.

When you ask about a surface finish, a material or a timescale, you are dealing to someone who operates the press every day. They do not need to pass the question to an abroad factory and wait for an answer.

UK to UK delivery is fast and trustworthy in a way an overseas order rarely is.

The majority of orders are completed within two to three weeks after you confirm the proof, and once sent, our courier network delivers to Hereford addresses within one to two working days.

Compare this with the usual 8 to 12 week baseline lead time for packaging shipped in from the EU or the Far East, prior to you even take into account a delayed container or a customs hold-up.

If you have an key launch date or event due date, let us know at the initial contact stage.

We’ll be honest about whether the timeline is workable, rather than making a turnaround that lets you down.

Bespoke packaging for Hereford businesses

The box formats we provide meet the needs of the majority of products, and each is made to your dimensions and printed with your branding.

The right format depends on the way in which the product is marketed and shipped, so the most efficient way to get the right answer is to tell our packaging experts what you are packing up.

Store and merchandise packaging

A branded carton does the selling on the shelf when no one from your team is there to explain the product.

Reverse tuck end boxes are particularly suited to low-weight retail goods such as cosmetics, supplements and beauty products, while a crash lock base offers heavier items a floor that will not fail in transit.

Each print across every panel, including the inside, so the branding is visible regardless of how the box is positioned on a shelf or in a stockroom.

Shipping Boxes for Internet Merchants

Hereford’s e-commerce brands are dispatched constantly.

A bespoke mailer box is commonly the single tangible contact a customer has with a brand, as there is not any shop visit or face to face handover to rely on.

Printed, it protects the product through the courier network while making the unboxing itself part of your promotional strategy. A correctly fitted box also reduces the damage and returns caused by one that is incorrectly sized.

A simple tan outer will have the parcel dispatched, but it offers the customer no clue about who sent it or why it appears like that.

Make a big statement from the instant it comes with Custom Pack Studio.

Custom Shipping Boxes UK

Present and Display Cases

Custom gift boxes create a noticeable difference.

A sturdy box with a seamless finish, foil embossing on the lid, or a matte finish changes how a product comes across before it is even opened.

It is precisely the case for jewellery, perfume and boutique food brands, where the packaging forms part of what the customer has purchased.

Foil stamping is the treatment that does the best job on a shelf, catching and reflecting the light in a way flat print never can, while soft-touch coating works more successfully once the box is actually in someone’s hands, as it feels luxurious the moment they touch it.

Raised detailing bridges the two, producing a logo you can see as well as feel, and it is particularly well effective on jewellery and perfume boxes, where the surface forms part of the presentation.

Sleeves and wallets

Not every branding job requires a full box rebuild.

A custom-printed sleeve covers an existing tray or product and adds your branding without the need to revamp the entire pack, making it ideal for a short promotional run or a seasonal variant.

A wallet style box closes neatly around flatter products such as cards or cosmetics sets, while internal inserts prevent loose items from sliding inside a larger box during transit.

BRCGS Packaging Materials

Cardboard boxes as well as parcel cartons

A folding carton is unable to survive a extended courier journey or safeguard a breakable item by itself.

Layered board is designed for that job.

We make corrugated cardboard boxes to specific pack sizes and finish them in full colour, so a Hereford brand shipping nationwide gets protection and presentation in one in a single format, much further than a simple double walled box with a sticker placed on top.

Fields We Work With Across Hereford

Hereford’s business portfolio of businesses includes beauty and skincare businesses, jewellery manufacturers, food manufacturers, corporate premises, and e-commerce companies.

Edible and beverage businesses face the strictest standards, as product safety in contact with the product is prioritised over all consideration of how the container appears.

That is precisely where our BRC Global Packaging certification at High Hygiene level makes all the difference, whether you’re a small batch bakery or a wholesale supplier. It’s the level that supermarket buyers and independent retailers usually want to see before they will stock a new product.

Jewellery brands regularly gain greater value from their packaging investment than many other industries.

A rigid box with a bespoke insert is frequently used to hold an item worth far more than the box itself, so the presentation needs to convey that worth.

Cosmetics and fragrance brands depend on protective fitments and premium finishes for much the same reason. The product is small, so the box does the majority of the persuading on a shelf.

Online retail businesses need to have a mailer that gets through the courier network intact.

For numerous online sellers, the parcel is the sole physical point of interaction a customer has with the company.

Without a Minimum Order, All Quantity Accepted

Request many packaging suppliers for fifty boxes featuring your custom design.

You will frequently be requested to come back once you are ready to commit to 500. That is a considerable demand for a Hereford business evaluating a new product or trialling a small batch before expanding.

We don’t impose any minima.

Request a single sample to check print quality, fifty boxes for a market stall, or a few thousand once a retail listing proves demand. The procedure and pricing structure remain the same at every quantity.

Per-unit price falls as quantity increases, which is common throughout the packaging industry.

Subsequent orders use the identical artwork and setup, so you are not charged twice for the design fee.

We set out pricing and lead timeframes in writing before production starts, so there’s no gap between the quotation and what shows on the invoice.

Bespoke visual support ready, regardless of stage of your journey.

You do not need an in house designer to order custom packaging here.

If you have your logo and an approximate idea of what you want, that will be enough to get started. Our team will define the box structure, produce the print ready artwork and provide a proof for your approval before anything goes to press.

When a product does not suit an off the shelf format, structural design is factored into the price. It is not added as an additional extra.

Documents uploaded as a JPEG or screenshot are recreated to satisfy proper print specifications.

Most artwork arrives without sufficient resolution or bleed that a box truly requires.

Our crew checks colour accuracy, resolution and bleed against the press profile before anything goes into production, so the print matches what you approved.

If you prefer to discuss the options before finalising a specification, a consultation is available.

You may also use our own web-based design tool if you would want to create the artwork yourself.

Ethically sourced, recyclable materials

Every carton we make is completely recyclable and manufactured from board carrying FSC and PEFC certification. This indicates it can be tracked through an verified supply chain to a sustainably managed forest.

We’re phasing out single-use plastic and EPS foam throughout the collection, changing them to paper-based and compostable alternatives wherever the format allows. These materials break down effectively at the end of their life in a way that plastic and foam do not.

If a trustworthy eco-friendly claim is important to you and your clients, we can assist take you through the different ways your bespoke packaging can make a difference in lowering waste.

Exploring Why Hereford Businesses Rely on Custom Pack Studio as Their Trusted Packaging Supplier

One Factory, Beginning from Beginning to Finish

Every box we produce is trimmed, marked and finalised all under one roof at our Irvine premises.

A same team oversees standards at each stage, rather than the job moving between various subcontractors.

A colour that appears right on screen does not always print exactly, and the person confirming it is the one operating the press.

Problems are identified and rectified before a box reaches despatch, by the same team that spotted the issue in the first place.

Board and ink are supplied from the same suppliers every time, so a colour that matched exactly your first proof will still match your fifth reorder two years on.

Bolstered by nearly thirty years in publishing and packing

The Custom Pack Studio was launched in 2025, yet the factory backing it has a much longer history.

We are a division of KennedySmith (Press) Ltd, a well-established print and packaging manufacturer that has operated presses since 1997.

This history gives us strong relationships with board mills and material suppliers. It also means a team that has already tackled the majority of the issues a new packaging order can bring up.

That happens in small ways, such as knowing which board weight will withstand a courier journey.

It is equally why we can manage a delicate perfume box and a heavy duty shipping carton in the same week, with presses that have handled both for years.

Our Packaging Facility

One personal contact during the complete order

You will be looked after by the very same person from your first query right through to the completed handover.

There is no handover between a sales group and a different production department.

They understand your requirements, your timeframe and what you requested at the proofing stage, so you needn’t repeat yourself at every step.

When a material is on back order or a finish needs reconsidering, you will hear it directly from the person handling your job.

It further means you are not being required to go over your job from scratch to a different person halfway through the production process.

You can get in touch with that person directly via telephone, e-mail or text, without needing to use a general enquiries inbox first.

That identical process independent of quantity

A one sample and a five thousand unit reorder are subjected to the same proofing and quality checks before either departs the factory.

Nothing is rushed through because the project is minor, and nothing receives additional attention because it is large.

A Hereford company trialling a new product is given the same standard as one making a reorder for a national retail listing. The procedure does not change depending on the order size.

That consistency counts considerably more than the amount made from a greater batch, as a mismatched batch requires more to fix than it saved in price per unit.

Whether it is fifty units for a market test or several thousand for a retail rollout, the proofing sign-off functions the very same way on every occasion.

Obtain a Free Quote for Tailor-Made Packaging in Hereford

Call 01294 314 919 or email contact@custompackstudio.co.uk. Let us know what you are packing, approximately how many you require, and how the product is sold or shipped. We will get back with a written quotation and there is no obligation to place an order.

Not ready to commit to a full purchase? Ask for a physical sample first, free of charge. You will see exactly how the colour looks in normal light and how a soft touch finish sits in your hand, rather than relying on assumptions from a screen.

Creative assistance is constantly available whenever you need it, there is no lowest order to meet, and every box is created around your product, rather than picked from a shelf of templates.

We make every item internally and deliver to Hereford and throughout the UK from our own factory in Irvine. View our full packaging range or talk to the team directly to get started.

Our Process

From idea to product in 
three easy steps

Step 1
Select and Configure

Select from our range of packaging styles and configure dimensions and specifications.

Step 2
Design your branded packaging

Create or upload your existing designs for each area and insert.

Step 3
Send to Print!

Once you are happy send your order to us and we will look after bringing your design to life!

About Us

All About Custom Pack Studio
A few words from Custom Pack Managing Director, Joni Tan:

“One thing I delight in hearing after a meeting is ‘well, that was easy.’

That’s not an accident as it’s exactly what we set out to build. I genuinely believe that great packaging shouldn’t be a privilege reserved for businesses with big budgets or big order volumes.

Every product deserves to be presented well, whatever stage you’re at. Whether you want to talk it through with us or just jump straight into our online design tool and do it yourself, we’ve made sure there’s a straightforward route in for every kind of business.

No minimums, no hidden costs, no hoops to jump through. Custom Pack simply offers great packaging, made right here in Scotland.”

Custom Pack Studio & Kennedy Smith
Custom Pack Studio Managing Director Joni Tan

Based in Irvine, Custom Pack Studio is home to one of Scotland’s most advanced packaging development facilities.

Our experienced team has been working in the packaging industry for decades in tandem with Kennedy Smith. Our goal is to help individuals and businesses from any sectors to design and develop quality packaging exactly how you envision it. 

Whether you are an established brand looking for a packaging solution to help you scale and match your growth journey, or a new local family business looking for your products to hit the market in style, Custom Pack Studio is here to meet all your packaging needs.

Riverside Business Park, Irvine
Based at one of Scotland's most advanced packaging development centres, we have the tools and capabilities to meet the packaging needs of businesses of all shapes and sizes.
Location
2 Brewster Pl, Irvine KA11 5DD
Get a FREE Consultation
Contact Scotland's packaging experts today!
  • Call Us

  • Email

  • Our Facility

    2 Brewster Pl, Irvine KA11 5DD