UK Manufactured
No minimum order
Fast Turnaround
100% Recyclable
Custom Pack Studio - Logo Dark
View Industries Page
View Products Page
NewsCase StudiesLogin

Custom Packaging Heswall

You are collaborating with a UK team during UK office hours, and when you telephone, a UK number answers.There is a minimum order for the items we produce, so one off sample and a 5,000 unit reorder both follow the same procedure.

  • Guide to Product Packaging Designs
    Products

    Products

    Choose your packaging and configure to your exact needs.

  • Sleeve Image 2
    Design Yourself

    Design Yourself

    Know exactly what you want or have an existing design from elsewhere? Use our tool to quickly bring your ideas to life.

  • Hero Placeholder - Design Consultation
    Design Consultation

    Design Consultation

    Need extra help? Our team of professional graphic designers can aid with their extensive years of experience.

UK Manufactured

Fully manufactured in our Scotland-based manufacturing facility.

Fully Customisable - Homepage - 720px
No minimum order

As many or as little as one product can be ordered.

Food Packaging Edinburgh
Fast Turnaround

Fast turnaround on custom product development.

No Minimum Order - Homepage - 720px
100% Recyclable

We are FSC Certified with Net-Zero ambitions

Sustainable Packaging for Small Businesses
Custom Packaging Heswall

How Come a UK Producer Operates on behalf of Heswall

Custom Pack Pack Studio is part of KennedySmith (Press) Ltd, a manufacturer that has been producing print and packaging in Scotland since 1997.

When you ask about a final finish, a material or a cut-off date, you are talking to someone who deals with the press day to day. They never need to put the question on to a factory overseas and await a response.

Domestic delivery is fast and reliable in a way an over-the-border order rarely is.

Most orders are prepared within two to three weeks after you approve the proof, and once posted, our courier network delivers to Heswall addresses in only one to two working days.

Measure this against this with the typical 8 to 12 week baseline lead time for packaging shipped in from the EU or the Far East, before you even allow for a delayed container or a customs hold-up.

Should you have an important launch date or event deadline, please inform us at the time of your enquiry.

We will confirm honestly whether the schedule works rather than promising a quick turnaround that disappoints you.

Custom Packaging for Heswall Businesses

The packaging options we provide fit the majority of products, and each one is custom made to your dimensions and printed with your brand.

The configuration that is appropriate depends on how the product is marketed and shipped, so the quickest way to reach the correct answer is to inform our packaging experts what you are packing.

Store and Product Packaging

A printed carton takes care of the selling on the shelf when no one from your team is there to talk through the product.

Reverse tuck end boxes are ideal to lighter retail goods such as cosmetics, supplements and beauty products, while a crash lock base provides heavier items a floor that does not fail in transit.

Both branding across every panel, including even the inside, so the branding remains clearly visible however the box is stored on a shelf or in a stockroom.

Packaging Boxes for Online Shops

Heswall’s digital commerce brands are fulfilled constantly.

A tailored mailer box is commonly the only tangible touchpoint a customer has with a brand, as there is no shop visit or face to face handover to rely on.

Displayed on both the interior and outside, it protects the product across the courier network while making the unboxing itself into a marketing moment. A well-fitted box also reduces the damage and returns that a badly sized one creates.

A simple kraft outer will deliver the parcel there, but it reveals the customer almost nothing about who sent it or why it seems the way it does.

Make a strong impression from the time it appears with Custom Pack Studio.

Custom Shipping Boxes UK

Present and Exhibition Containers

Custom gift boxes create a noticeable difference.

A solid box with a smooth finish, metallic stamping on the top, or a soft-touch surface alters how a product comes across before it is even opened.

It is exactly the case for jewellery, perfume and boutique food brands, where the packaging forms part of what the customer has paid for.

Foil stamping finishing is the finish that has the greatest impact on a shelf, drawing the light in a way flat print never can, while soft touch coating works better once the box is in someone’s hands, as it conveys a sense of quality the moment they touch it.

Embossing sits between the two options, positioning a logo that you can see as well as feel, and it is particularly effective on jewellery and perfume boxes where the surface is part of the presentation.

Sleeves and wallets

Not every branding project calls for a complete box rebuild.

A printed sleeve slides over an existing tray or product, adding your branding without the need to rethink the entire pack, making it ideal for a brief promotional run or a limited-edition variant.

A wallet style box wraps snugly around flatter products such as cards or cosmetics sets, while insert cards help prevent loose items from sliding inside a larger box during transit.

BRCGS Packaging Materials

Fluted containers as well as shipping cartons

A folding carton will not endure a long courier journey or a delicate item on its own.

Corrugate board is made for that purpose.

We make corrugated cardboard boxes to bespoke pack sizes and print them in full colour, so a Heswall brand sending nationwide gets protection and brand identity built into a single solution, far beyond a plain double walled box with a sticker stuck on top.

Fields Supported Throughout Heswall

Heswall’s business portfolio includes beauty and skincare brands, jewellery brands, food businesses, company offices, and online retailers.

Food-and-drink businesses have the strictest requirements, as safe contact in contact with the product takes priority over any regard of how the box appears.

That is where our BRC Global Packaging certification at High Hygiene level truly matters, whether you’re a small-scale bakery or a wholesale supplier. This is the standard that supermarket buyers and independent retailers often want to see before they will list a new product.

Jewelry brands often gain greater benefits from their own packaging investment than many other sectors.

A solid box with a fitted insert is frequently containing an item worth much more than the box itself, so the presentation style has to live up to that value.

Beauty products and fragrance brands depend on protective fitments and premium finishes for largely the same reason. The product itself is small, so the box does most of the persuading on a shelf.

Online retail and recurring businesses need a mailer that gets to the customer through the courier network intact.

For a lot of online sellers, the parcel is the only tangible interaction a customer has with the brand.

Zero Minimum Quantity, All Quantity Accepted

Ask many packaging suppliers for fifty boxes with your own design.

You will frequently be asked to respond once you are ready to commit to five hundred. That is a significant demand for a Heswall business trialling a new product or running a small batch before scaling up.

There is no minimum requirement at all.

Order a single sample to check print quality, fifty boxes for a market stall, or several thousand once a retail listing confirms demand. The process and pricing structure are the same at each quantity.

Per-unit cost falls as order size increases, which is standard throughout the industry.

Subsequent orders retain the same artwork and setup, so you are not charged twice for the design work.

We set out the cost and timescale in a written form before production begins, so there is no difference between the quote and the invoice.

Artwork support on hand regardless of stage you are at

You do not need an in house designer to purchase bespoke packaging here.

If you possess a logo and a rough idea of your requirements, that will be sufficient to begin. Our team will define the box structure, create the print-ready artwork and provide a proof for your approval before anything is sent to press.

For a product that does not suit an off the shelf format, structural design is covered in the cost. It is not charged as an extra.

Files supplied as a JPEG or screenshot are rebuilt to proper print specification.

Most designs is sent in without the image resolution or bleed settings that a package genuinely requires

Our specialists reviews colour accuracy, resolution and bleed against the press profile before anything goes to production, so the printed result reflects the version you approved.

A design consultation is available if you would like to talk through the choices before agreeing to a specification.

You can alternatively use our own online design tool if you would like to make the artwork yourself.

Responsibly Procured, Eco-friendly Materials

Every box we manufacture is 100% recyclable and produced from board carrying FSC and PEFC certification. This shows it can be traced through an verified supply chain back to a responsibly managed forest.

We are phasing out from single-use plastic and EPS foam across the range, replacing them with paper based and biodegradable alternatives wherever the format allows. These materials decompose appropriately at the end of their life in a way plastic and foam materials not.

If a credible sustainability claim counts for you and your customers, we can help guide you through the different approaches your custom packaging makes an effect by reducing waste.

The reasons Heswall brands opt for Custom Pack Studio as reliable packaging provider

1 Factory from Start to Completion

Every box we make is cut, marked and finished all in-house at our Irvine factory.

The same team manages quality at every stage, rather than the work being handed from one subcontractor to another.

A colour that looks correct on screen does not always come out identically in print, and the person verifying it is the one managing the press.

Problems are detected and resolved before a box reaches dispatch, by the very same team that noticed the issue at the outset.

Board and ink are likewise sourced from the same suppliers, again and again, so a colour that matched against your first proof will still match your fifth reorder after two years.

Bolstered by just under three decades’ worth in print and packaging

The Custom Pack Studio launched in 2025, but the factory behind it has a much deeper history.

We are part of the team at KennedySmith (Press) Ltd, a major print and packaging manufacturer that has used presses since 1997.

That background has given us long-standing relationships with board mills and material suppliers. It also means that we have a team that has already handled most the challenges a new packaging order can present.

That appears in small nuances, for example knowing which board weight can handle a courier journey.

It additionally illustrates why we can handle a delicate perfume box and a heavy duty shipping carton during the same week, with presses that have managed both for years.

Our Packaging Facility

Your own dedicated contact throughout your order

You will deal with the very same person from your initial contact right through to the final delivery.

There is no transfer between a sales team and a distinct production department.

They understand your requirements, your deadline and what you asked for at the review stage, so you do not have to repeat yourself at each step.

If a material is on back order or a finish needs another look, you will hear it straight from the person handling your job.

It also means you won’t have to re-explain your order all over again to a new person midway through production.

You may contact that person straight away by telephone, message, or message, without going through a general enquiry inbox.

That same process, irrespective of quantity

A single sample and a five thousand unit reorder undergo the same final proofing and quality checks before either leaves the factory.

Nothing is rushed through because the project is small, and nothing is given extra scrutiny because it is larger.

A Heswall business trialling a new product gets the same level as one placing a repeat order for a national retail listing. The process stays unchanged irrespective of the order size.

That consistency matters far more than any cost saving on a bigger run, since a mismatched batch costs more to fix than it saved in unit price.

Whether it is 50 units for the market test or thousands for a retail rollout, the sign-off stage functions similarly every time.

Request a no-cost estimate for customised packaging in Heswall

Call 01294 314 919 or email contact@custompackstudio.co.uk. Let us know what you’re packing, roughly how many you need, and how the product is sold, or shipped. We will then send you a written quote, with no obligation to place an order.

Not ready to go ahead with a full project? Order a physical sample first, at no cost. You will see exactly how the colour appears in natural light and how a soft-touch finish feels in your hand, rather than using a screen.

Design advice is readily available whenever you require it, there is no minimum order requirement, and every box is made to suit your product, rather than taken from a shelf of templates.

We produce every item in-house and deliver to Heswall and across the UK from our own factory in Irvine. Explore our full packaging range or contact the team directly to get started.

Our Process

From idea to product in 
three easy steps

Step 1
Select and Configure

Select from our range of packaging styles and configure dimensions and specifications.

Step 2
Design your branded packaging

Create or upload your existing designs for each area and insert.

Step 3
Send to Print!

Once you are happy send your order to us and we will look after bringing your design to life!

About Us

All About Custom Pack Studio
A few words from Custom Pack Managing Director, Joni Tan:

“One thing I delight in hearing after a meeting is ‘well, that was easy.’

That’s not an accident as it’s exactly what we set out to build. I genuinely believe that great packaging shouldn’t be a privilege reserved for businesses with big budgets or big order volumes.

Every product deserves to be presented well, whatever stage you’re at. Whether you want to talk it through with us or just jump straight into our online design tool and do it yourself, we’ve made sure there’s a straightforward route in for every kind of business.

No minimums, no hidden costs, no hoops to jump through. Custom Pack simply offers great packaging, made right here in Scotland.”

Custom Pack Studio & Kennedy Smith
Custom Pack Studio Managing Director Joni Tan

Based in Irvine, Custom Pack Studio is home to one of Scotland’s most advanced packaging development facilities.

Our experienced team has been working in the packaging industry for decades in tandem with Kennedy Smith. Our goal is to help individuals and businesses from any sectors to design and develop quality packaging exactly how you envision it. 

Whether you are an established brand looking for a packaging solution to help you scale and match your growth journey, or a new local family business looking for your products to hit the market in style, Custom Pack Studio is here to meet all your packaging needs.

Riverside Business Park, Irvine
Based at one of Scotland's most advanced packaging development centres, we have the tools and capabilities to meet the packaging needs of businesses of all shapes and sizes.
Location
2 Brewster Pl, Irvine KA11 5DD
Get a FREE Consultation
Contact Scotland's packaging experts today!
  • Call Us

  • Email

  • Our Facility

    2 Brewster Pl, Irvine KA11 5DD