UK Manufactured
No minimum order
Fast Turnaround
100% Recyclable
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Custom Packaging Hinckley

You are dealing with a UK team during UK business hours, and when you call, a UK phone number picks up. There isn’t no minimum order for any item we make, so a single sample and a 5,000-unit reorder go through exactly the same process.

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UK Manufactured

Fully manufactured in our Scotland-based manufacturing facility.

Fully Customisable - Homepage - 720px
No minimum order

As many or as little as one product can be ordered.

Food Packaging Edinburgh
Fast Turnaround

Fast turnaround on custom product development.

No Minimum Order - Homepage - 720px
100% Recyclable

We are FSC Certified with Net-Zero ambitions

Sustainable Packaging for Small Businesses
Custom Packaging Hinckley

Why any UK Manufacturer Matches Hinckley

Custom Pack Studio is a part of KennedySmith (Press) Ltd, a manufacturer that has been producing print and packaging in Scotland since 1997.

When you enquire about a finish type, a material type or a timescale, you are dealing to someone who works with the press every day. They do do not need to pass the question to an overseas factory and await for an answer.

UK to UK delivery is often speedier and more consistent than an abroad order.

Most orders are prepared within 2 to 3 weeks after you sign off on the proof, and once shipped, our courier network delivers to Hinckley addresses within 1 to 2 working days.

Contrast that with the standard 8 to 12 week initial lead time for packaging brought in from the EU or the Far East, before accounting for a late container or a customs delay.

Should you have an significant launch date or event deadline, please inform us when you make your enquiry.

We shall let you know frankly whether the schedule works, rather than guaranteeing a changeover that leaves you disappointed.

Tailored packaging for Hinckley firms

The box sizes we provide meet the needs of the majority of products, and each is made to match your dimensions and finished with your branding.

Which configuration fits depends on how the product is sold and shipped, so the fastest way to get the right answer is by informing our packaging experts exactly what you are packing.

Commercial and goods packaging

A custom-printed carton does the selling on shop shelves when no one from your crew is there to explain the product.

Reverse tuck-end boxes are well suited to lighter retail goods such as cosmetics, supplements and beauty products, whereas a crash-lock base gives heavier items with a stable floor that will not collapse during transit.

Each one is printed across every panel, including inside, so the branding remains visible regardless of how the box is positioned on a shelf or in a stockroom.

Shipping boxes for web-based merchants

Hinckley’s digital commerce brands are dispatched continuously.

A tailored mailer box is frequently the sole real-world touchpoint a customer has with the brand, as there is no shop visit or face-to-face handover to rely on.

Printed, it protects the product throughout the courier network while helping make the unboxing itself part of your marketing. A correctly fitted box also reduces the damage and returns caused by one that is badly sized.

A simple brown outer will carry the parcel, but it reveals nothing to the customer about who sent it or why it seems the way it does.

Make a lasting impression from the moment it comes through with Custom Pack Studio.

Custom Shipping Boxes UK

Present and Showcase Boxes

Custom gift boxes make a noticeable difference.

A rigid box with a smooth closure, foil stamping on the lid, or a tactile coating alters how a product comes across before it is even opened.

It is precisely the point for jewellery, perfume and boutique food brands, where the packaging forms part of what the customer has bought.

Foil stamping remains the last touch that delivers the strongest impact on a store shelf, catching light in a way plain print simply cannot, while soft touch coating works better once the box is in a person’s hands, since it conveys quality the moment they touch it

Embossing sits between the two, placing a logo that can be seen and felt, and it suits especially well on jewellery and perfume boxes where the surface itself forms part of the display.

Sleeves and wallets

Not all branding project requires a full box rebuild.

A printed sleeve fits over an existing tray or product, adding your branding without the need to redesign the entire pack, making it well suited for a limited promotional run or a seasonal variant.

A wallet style box folds neatly around flatter products such as cards or cosmetics sets, while printed inserts stop loose items from sliding inside a larger box during transit.

BRCGS Packaging Materials

Heavy-duty Boxes and Shipping Packages

A foldable carton will not, by itself, withstand a long delivery journey or shield a fragile item.

Corrugated board is made for the task.

We make corrugated cardboard boxes to bespoke pack sizes and brand them in full-colour, so a Hinckley brand sending nationwide gets protection and brand identity built into a single solution, far beyond a plain double walled box with a sticker stuck on top.

Sectors We Cater To in Hinckley

Hinckley’s commercial portfolio covers beauty and skincare brands, jewellery makers, food producers, corporate offices and e-commerce companies.

Edible and beverage businesses face the toughest standards, as safety in contact with the product is prioritised over any concern of how the container appears.

That is where our BRC Global Packaging certification at High Hygiene level is important, whether you are a small batch bakery or a wholesale supplier. It is the standard that buyers for supermarkets and independent shopkeepers typically expect to see before they will take on a new product.

Jewellery brands often gain greater value from their own packaging investment than most other categories.

A sturdy box with a custom-fit insert is commonly used to contain an item worth considerably more than the box itself, and the presentation must reflect that importance.

Beauty and perfume brands make use of protective fitments and premium finishes for the same basic reason. The product itself is small, so the box does most of the convincing on a shelf.

Online commerce and subscription businesses need a mailer that can withstand the courier network without harm.

For a lot of online sellers, the parcel is often the only tangible interaction a customer has with the brand.

Without a Minimum Quantity, All Quantity Welcomed

Ask a lot of packaging suppliers for 50 boxes with your custom design.

You will regularly be asked to return once you are prepared to commit for 500 or 1,000. For a Hinckley business evaluating a new product or trialling a small batch before scaling, that is a substantial demand.

There isn’t no minimum requirement at all whatsoever.

Order one sample to check the print quality, 50 boxes for a market stall, or thousands once a retail listing shows demand. The method and pricing structure remain the same throughout every quantity.

Unit cost falls as volume grows, which is typical throughout the industry.

Reorders use the same artwork and setup, so you are not charged twice for the design work.

We verify pricing and the delivery lead time in writing before production begins, so there is no gap between the estimate and what is shown on the invoice.

Graphic support provided regardless of stage you are at

You need not an internal designer to order bespoke packaging here.

If you have a logo and a rough idea of what you want, that is sufficient to start. Our team will determine the box layout, prepare the print-ready artwork and present you with a proof to approve before anything goes to press.

For a item that does not fit an off-the-shelf format, structural design is covered in the cost. It is not charged as an extra.

Documents provided as a JPEG or screenshot are rebuilt to comply with proper print specifications.

The majority of artwork is supplied without the resolution or bleed that a box genuinely requires.

Our team verifies colour accuracy, image resolution and bleed against the press profile before anything else goes into production, so what is printed aligns with what you confirmed.

A design consultation is available if you would rather to discuss the options before committing to a specification.

You can also use our own online design tool if you would wish to create the artwork yourself.

Eco-friendly, responsibly sourced materials

Every item we produce is fully recyclable at end of use and made from material bearing FSC and PEFC approval. So it can be tracked through an reviewed supply chain right back to a sustainably managed forest.

We are moving on from single-use plastic and EPS foam throughout, substituting them with paper based and biodegradable alternatives where possible. Such materials break down properly at the end of their life in a way plastic or foam do not.

If a believable sustainability claim matters to you and your customers, we can help guide you through the different ways your bespoke packaging contributes to cutting waste.

Discover Why Hinckley Businesses Opt for Custom-Pack Studio as Their Go-To Packaging Supplier

Single Facility, Starting from Start through to Completion

Every box we make is cut, printed and finished entirely within our Irvine factory.

The same team supervises quality at each stage, rather than the work being handed from one subcontractor to another.

A colour that appears right on screen will not always print the same way, and the person proofing it is the one managing the press.

Defects are noticed and put right before a box ever reaches dispatch, by the very same team that spotted the issue first.

The board and ink supplies are also sourced from the very same suppliers again and again, so a colour tone that matched exactly your first proof will still match your fifth reorder after two years.

Bolstered by just under thirty years in publishing and packaging

Custom Pack Studio was launched in 2025, yet the factory behind it dates back much earlier.

We are part of the team at KennedySmith (Press) Ltd, a trusted print and packaging manufacturer that has used presses since 1997.

That background has given us established relationships with board mills and material suppliers. It also means that we have a team that has already handled many of the challenges a new packaging order can bring.

That is reflected in fine details, such as understanding which board thickness can endure a courier journey.

It is as well why we can deal with a delicate perfume box and a heavy duty shipping carton in one week, with presses that have handled both for many years.

Our Packaging Facility

A named contact for the duration of the whole order

From your initial enquiry to the completed delivery, you will be taken care of by the same person throughout.

There is no handover between sales staff and a separate production department.

They know already your requirements, your time limit and what you requested at the proof stage, so there is no requirement to go over it again at every point.

When a material is on back-order or a finish needs re-assessing, you will receive this straight away from the person handling your job.

It in addition means you are never having to explain your order from scratch to someone new partway through the production process.

You can phone, email or contact that person directly, without needing to go through a general enquiries inbox first.

The identical process, regardless of the amount

A single sample and a five thousand unit reorder are subject to the same proofing and quality control checks before either leaves the factory.

Nothing is hurried simply because the run is short, and nothing is inspected more closely merely because it is big.

A Hinckley business trying a new product gets the same level of service as one submitting a repeat order for a national retail listing. The process remains unchanged, regardless of the volume of the order.

That uniformity matters far more than the savings on a bigger order, because a mismatched batch costs more to correct than it would have saved in unit price.

Whether it is fifty units for a market test or several thousand for a retail rollout, the proofing sign-off operates the very same way on every occasion.

Request a complimentary quotation for customised packaging in Hinckley

Call 01294 314 919 or email contact@custompackstudio.co.uk. Let us know what you’re packing, approximately how many you require, and how the product is sold or shipped. We will then send you a written quote, with no obligation to place an order.

Not ready to make the commitment to a full order? Try asking for a physical sample first, free of charge. You will find exactly how the colour looks in natural light and how the soft touch finish feels in your hand, rather than relying on a screen.

Our design support is always available whenever you need it, there is no minimum order to meet, and each box is crafted around your product rather than picked from a selection of templates.

We manufacture all our products ourselves and supply to Hinckley and throughout the UK from our own factory in Irvine. View our complete range of packaging products or contact the team directly to get started.

Our Process

From idea to product in 
three easy steps

Step 1
Select and Configure

Select from our range of packaging styles and configure dimensions and specifications.

Step 2
Design your branded packaging

Create or upload your existing designs for each area and insert.

Step 3
Send to Print!

Once you are happy send your order to us and we will look after bringing your design to life!

About Us

All About Custom Pack Studio
A few words from Custom Pack Managing Director, Joni Tan:

“One thing I delight in hearing after a meeting is ‘well, that was easy.’

That’s not an accident as it’s exactly what we set out to build. I genuinely believe that great packaging shouldn’t be a privilege reserved for businesses with big budgets or big order volumes.

Every product deserves to be presented well, whatever stage you’re at. Whether you want to talk it through with us or just jump straight into our online design tool and do it yourself, we’ve made sure there’s a straightforward route in for every kind of business.

No minimums, no hidden costs, no hoops to jump through. Custom Pack simply offers great packaging, made right here in Scotland.”

Custom Pack Studio & Kennedy Smith
Custom Pack Studio Managing Director Joni Tan

Based in Irvine, Custom Pack Studio is home to one of Scotland’s most advanced packaging development facilities.

Our experienced team has been working in the packaging industry for decades in tandem with Kennedy Smith. Our goal is to help individuals and businesses from any sectors to design and develop quality packaging exactly how you envision it. 

Whether you are an established brand looking for a packaging solution to help you scale and match your growth journey, or a new local family business looking for your products to hit the market in style, Custom Pack Studio is here to meet all your packaging needs.

Riverside Business Park, Irvine
Based at one of Scotland's most advanced packaging development centres, we have the tools and capabilities to meet the packaging needs of businesses of all shapes and sizes.
Location
2 Brewster Pl, Irvine KA11 5DD
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    2 Brewster Pl, Irvine KA11 5DD