UK Manufactured
No minimum order
Fast Turnaround
100% Recyclable
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Custom Packaging Leyland

You are working with a UK team during UK working hours, and a UK phone number is answered when you call.There is minimum order requirement for the items we produce, so one off sample and a five thousand unit reorder both use the same process.

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UK Manufactured

Fully manufactured in our Scotland-based manufacturing facility.

Fully Customisable - Homepage - 720px
No minimum order

As many or as little as one product can be ordered.

Food Packaging Edinburgh
Fast Turnaround

Fast turnaround on custom product development.

No Minimum Order - Homepage - 720px
100% Recyclable

We are FSC Certified with Net-Zero ambitions

Sustainable Packaging for Small Businesses
Custom Packaging Leyland

Discovering Why a British Manufacturer Company Supplies Leyland

Custom Pack Studio is a division of KennedySmith (Press) Ltd, a manufacturer that has been making print and packaging in Scotland since 1997.

When you ask regarding a finish, a material or a deadline, you are speaking to someone who works the press every day. They do not need to forward the question to an overseas factory and wait for a response.

UK to UK delivery is usually swift and dependable in a way that an international order hardly ever can be.

Most orders are completed within 2 to 3 weeks after you confirm the proof, and once sent, our courier network ships to Leyland addresses within 1 to 2 working days.

Set that against that with the usual 8 to 12 week baseline lead time for packaging brought in from the EU or the Far East, before you even factor in a delayed container or a customs hold-up.

If you have an important launch date or event deadline, please tell us at the time of your enquiry.

We will confirm frankly whether the timescale works rather than promising a quick turnaround that lets you down.

Bespoke Packing Solutions for Leyland Enterprises

The box designs we provide suit the majority of products, and each one is made to your dimensions and printed with your branding.

The configuration that is best suited depends on how the product is offered and delivered, so the most direct way to arrive at the correct answer is to let know our packaging experts what you are packing.

Retail and goods packaging

A custom-printed carton takes care of the selling on shop shelves when no one from your crew is there to explain the product.

Reverse tuck-end boxes are ideal to lightweight retail goods such as cosmetics, supplements and beauty products, whereas a crash-lock base offers heavier items with a firm floor that will not give way during transit.

Both of the prints span every panel, including even the inside, so the branding is clearly visible whatever way the box is placed on a shelf or in a stockroom.

Packaging Boxes for E-commerce Shops

Leyland’s online brands are sending out continuously.

A custom mailer box is often the single physical touchpoint a customer has with a brand, as there is no shop visit or face to face handover to rely on.

Printed inside and out, it protects the product across the courier network while making the unboxing itself a promotional opportunity. A well-fitted box also cuts down on the damage and returns that a badly sized one can cause.

A simple brown outer will bring the parcel, but it tells the customer nothing about who dispatched it or why it looks as it does.

Make a memorable impact from the moment it arrives with Custom Pack Studio.

Custom Shipping Boxes UK

Gifting and Display Containers

Personalised gift boxes can make a real difference.

A solid box with a smooth closure, foil stamping on the top, or a matte finish alters how a product feels before it is even unwrapped.

It is specifically the case for jewellery, perfume and boutique food brands, where the packaging forms part of what the customer has purchased.

Foil stamping is the treatment that creates the strongest impact on a shelf, reflecting the light in a way flat print never can, while soft-touch coating performs particularly well once the box is in someone’s hands, as it communicates quality the second they feel it.

Raised print falls between the two, placing a logo you can simultaneously view and touch, and it works especially well on jewellery and perfume boxes, where the surface itself becomes part of the presentation.

Sleeves and wallets

Not every branding project calls for a total box rebuild.

A custom-printed sleeve fits over an existing tray or product, adding your branding without the need to redesign the entire pack, making it ideal for a brief promotional run or a seasonal version.

A folding box wraps around flat products such as cards or cosmetics sets, and printed inserts help keep loose items from sliding inside a larger box during transport.

BRCGS Packaging Materials

Heavy-duty Boxes and Transport Boxes

A folding carton cannot survive a long delivery journey or protect a breakable item by itself.

Fluted board is made for this purpose.

We create corrugated cardboard boxes to custom pack sizes and brand them in full colour, so a Leyland brand shipping across the country gets guarding and branding in one package, well beyond a simple double walled box with a sticker applied on the top.

Domains We Work With Across Leyland

Leyland’s portfolio spans beauty and skincare brands, jewellery makers, food producers, corporate offices and e-commerce companies.

Edible and beverage businesses face the strictest standards, as product safety in contact with the product takes priority over all concern of how the container is seen.

That is the stage at which our BRC Global Packaging certification at High Hygiene level becomes significant, whether you’re a small batch bakery or a wholesale supplier. It is the benchmark that supermarket buyers and independent retailers often want to see before they will list a new product.

Jewellery brands frequently see more value from their packaging investment than the majority of other sectors.

A rigid box with a custom-made insert is commonly used to contain an item worth considerably more than the box itself, so the presentation needs to convey that worth.

Beauty and perfume brands depend on protective fitments and premium finishes for the same basic reason. The product itself is small, so the box does much of the convincing on a shelf.

Online commerce and subscription businesses need a mailer that can survive the courier network without harm.

For numerous internet-based merchants, the parcel is the one and only physical contact a customer ever really has with the brand.

No need for a minimum order; whatever quantity

Request most packaging suppliers for 50 boxes branded with your design on them.

You may frequently be asked to come back once you are able to commit to 500, 1,000, or more. That is a significant request for a Leyland business trialling a new product or trying a small batch before it grows.

There isn’t no set minimum requirement in place.

Request a single sample to evaluate print quality, fifty boxes for a market stall, or a few thousand once a retail listing proves demand. The process and pricing structure stay the same at every quantity.

Unit price reduces as quantity increases, which is typical throughout the packaging industry.

Reorders share the same artwork and setup, so you are not ever billed twice for the design fee.

We confirm the quoted price and lead time in writing before production begins, so there is no discrepancy between the quotation and what is listed on the invoice.

Help with design solutions offered, at any stage you are at

You needn’t have an in-house designer to order custom packaging here.

If you have your logo and an outline idea of what you want, that should be enough to start. We will work out the box structure, create the print ready artwork and show you a proof for approval before anything goes to print.

For a product that does not suit an off the shelf format, structural design is covered in the price. It is not charged as an extra.

Artwork supplied as a screenshot are rebuilt to the correct print specification.

Most artwork comes without the image resolution or bleed that a box actually needs.

Our staff checks colour accuracy, definition and bleed against the press profile before anything else goes into production, so the printed result corresponds to what you confirmed.

A design discussion is offered if you would prefer to talk through the available options before agreeing to a specification.

You can equally use our in-house online design tool if you would like to create the artwork yourself.

Eco-friendly, fairly sourced materials

Every carton we produce is entirely recyclable and made from board that carries FSC and PEFC certification. This indicates it can be traced along an audited supply chain to a responsibly managed forest.

We are shifting away from single use plastic and EPS foam across the range, substituting them with paper-based and biodegradable alternatives wherever the format allows. These materials break down properly at the end of their life in a way plastic and foam materials not.

If a credible environmental claim matters to your business and your customers, we can help guide you through the different ways your bespoke packaging helps have an impact by cutting waste.

How Come Leyland Businesses Pick Custom Pack Studio to act as Such Packaging Partner

A single factory from outset up to conclusion

Every box we make is cut, printed and completed entirely within our Irvine factory.

The very same team performs quality checks at every stage, rather than the work being passed between different subcontractors.

A colour that appears accurate on screen does not necessarily come out exactly, and the person verifying it is the one running the press.

Issues are detected and corrected before a box reaches dispatch, by the very same team that noticed the issue in the first place.

The board and ink are obtained from the same suppliers every time, so a colour that matched exactly your first proof will still match your fifth reorder two years on.

Bolstered by almost thirty years in the print and packaging industry

The Pack Studio opened in 2025, but the factory behind it has a far longer background.

We are a division of KennedySmith (Press) Ltd, a respected print and packaging manufacturer that has run presses since 1997.

That track record provides us with long-standing relationships with board mills and material suppliers. It also means we have staff that has already dealt with the majority of the issues a new packaging order can present.

That frequently appears in minor details, such as being aware of which board weight can withstand a courier journey.

It is also why we can handle a delicate perfume box and a heavy duty shipping carton in the same week, with presses that have processed both for a number of years.

Our Packaging Facility

A dedicated dedicated contact throughout your order

You will deal with the same person throughout your initial contact right through to the final delivery.

There is no transfer between a sales group and a different production department.

They comprehend your specification, your timescale and what you requested at the proofing stage, so you do not need to say it again at every point.

If a material is on back order or a finish needs another look, you will hear it straight from the person handling your job.

It too means you never have to describe your request from the beginning to someone new partway through production.

You can get in touch with that person directly by telephone, electronic mail or message, without needing to use a general enquiries inbox first.

This same process, irrespective of the amount

A single specimen and a five thousand unit reorder are subjected to the identical proofing and quality checks before either leaves the factory.

Nothing is hurried simply because the run is small, and nothing is inspected in greater detail merely because it is big.

A Leyland company trialling a new product is treated to the same level as one submitting a repeat order for a national retail listing. The approach stays the same, whatever the order size.

This uniformity counts far more than the saving on a larger order, because a mismatched batch ends up costing much more to correct than it saved in unit price.

Whether it is 50 units for a market trial or a few thousand for a retail launch, the proofing sign off uses the very same process every time.

Obtain a cost-free quote for custom packaging in Leyland

Call 01294 314 919 or email contact@custompackstudio.co.uk. Tell us what you’re packing, about how many you require, and how the product is sold or shipped. We will reply with a written quote and no obligation to place an order.

Not prepared to go ahead to a full order? Ask for a physical sample initially, entirely at no cost. You’ll see exactly how the colour appears in natural light and how a soft touch finish feels in your hand, instead of relying on a screen and hoping for the best._

Creative support is constantly available whenever you need it, there is not any minimum order requirement, and each box is made specifically for your product rather than taken from a shelf of templates.

We manufacture everything in-house and supply to Leyland and throughout the UK from our own facility in Irvine. Browse our full range of packaging products or speak directly to the team to get started.

Our Process

From idea to product in 
three easy steps

Step 1
Select and Configure

Select from our range of packaging styles and configure dimensions and specifications.

Step 2
Design your branded packaging

Create or upload your existing designs for each area and insert.

Step 3
Send to Print!

Once you are happy send your order to us and we will look after bringing your design to life!

About Us

All About Custom Pack Studio
A few words from Custom Pack Managing Director, Joni Tan:

“One thing I delight in hearing after a meeting is ‘well, that was easy.’

That’s not an accident as it’s exactly what we set out to build. I genuinely believe that great packaging shouldn’t be a privilege reserved for businesses with big budgets or big order volumes.

Every product deserves to be presented well, whatever stage you’re at. Whether you want to talk it through with us or just jump straight into our online design tool and do it yourself, we’ve made sure there’s a straightforward route in for every kind of business.

No minimums, no hidden costs, no hoops to jump through. Custom Pack simply offers great packaging, made right here in Scotland.”

Custom Pack Studio & Kennedy Smith
Custom Pack Studio Managing Director Joni Tan

Based in Irvine, Custom Pack Studio is home to one of Scotland’s most advanced packaging development facilities.

Our experienced team has been working in the packaging industry for decades in tandem with Kennedy Smith. Our goal is to help individuals and businesses from any sectors to design and develop quality packaging exactly how you envision it. 

Whether you are an established brand looking for a packaging solution to help you scale and match your growth journey, or a new local family business looking for your products to hit the market in style, Custom Pack Studio is here to meet all your packaging needs.

Riverside Business Park, Irvine
Based at one of Scotland's most advanced packaging development centres, we have the tools and capabilities to meet the packaging needs of businesses of all shapes and sizes.
Location
2 Brewster Pl, Irvine KA11 5DD
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