Why pick made-to-measure packaging
A standard box leaves space around the product, allowing it to rattle in transit until foam or paper is added to prevent movement.
Conventional packaging with a label applied to its side might be convenient, but it is designed for no particular audience.
At Custom Pack Studio, custom-made packaging is shaped around your product, making sure the box, print and finish support your brand rather than overshadowing it.
We manufacture custom boxes, mailer boxes, gift packaging and printed accessories for businesses across Llandudno and the surrounding valleys, with orders ranging from a single sample to a pallet load delivered directly to a warehouse door.
You can purchase any quantity of the products we make, so inventory and storage expenses remain unnecessary until you have confirmed that a product sells.
Provide your packaging requirements, and we will tailor the recommendation to the product itself.
What bespoke packaging means
Bespoke packaging is created around your product from the beginning, with its size and print adapted to what you are packing.
Choose your dimensions and make a made-to-measure box that keeps the product secure, preventing it from rattling about in the unoccupied space of a generic-sized box.
Each aspect, including the construction, board weight, printing and finish, is adapted to the contents and the way they are transported.
Printing a logo on a stock box amounts to personalised packaging, a more limited undertaking than entirely customisable design.
With bespoke packaging, every panel, fold and finish can be altered, even for just one unit, allowing you to create custom packaging that fits perfectly.
Wrapping styles we create for Llandudno organisations
We produce a comprehensive range of packaging boxes, each produced to custom dimensions and printed in full colour with your artwork.
Selecting the most appropriate box style and packaging format depends on your products and their handling requirements, which our packaging specialists will explain clearly.
Store cartons and custom branded packaging
Reverse tuck end cartons are a retail packaging staple, intended for lightweight products including cosmetics and supplements, with flaps which tuck securely inside at both the top and bottom.
Crash lock boxes are a more robust type of lock box, made from cardboard with a base that snaps flat upon opening, stopping heavier products from forcing the bottom out.
Postal and e-commerce cartons
A custom mailer box safeguards your product throughout the courier network, while turning delivery into part of the brand experience and boosting visibility through printing on both its interior and exterior, not just its outer face.
These custom printed boxes are offered with gussets, creating additional depth to hold bigger items firmly in place.
Keepsake boxes, rigid boxes and gable boxes
Rigid boxes, gift boxes with magnetic closures and other branded boxes give presents a polished presentation customers anticipate, without them needing to wrap anything themselves.
Gable boxes, featuring a fold up carry handle, are well suited to food gifts and hampers.
For high-end ranges, we may choose SBS board (solid bleached sulphate, a bright, food safe paperboard) rather than standard carton stock, while finishes such as foil and soft touch lamination improve the outcome.
Create aid for your Llandudno label
Each order includes packaging design support, irrespective of how far your artwork has developed.
Got a logo and brand guidelines? Our design experts create print ready files, checking that colours stay accurate on board because packaging requires greater resolution than a website image.
You do not need design experience to develop packaging that fits your brand. Our team can begin with just a logo. Together, they create the structure and expertly crafted print ready artwork, while guiding you through every technical decision along the way.
Our online tool lets you personalise a box and preview its appearance on screen prior to printing, while Pantone colour matching ensures that repeat orders remain consistent.
If you need packaging printed in both English and Welsh, our team considers this to be a standard artwork requirement and manages it just as we would any other language or colour alteration.
Custom packaging for Llandudno’s industries
Eats and refreshments
Welsh Lamb and Welsh Beef hold Protected Geographical Indication status, while all food packaging that comes into contact with meat or dairy must satisfy food contact standards, regardless of where it is manufactured on either side of the border.
We have BRC Global Packaging certification at High Hygiene level, ensuring our food packaging is made in controlled, traceable conditions reviewed by retailers before welcoming products onto their shelves.
Refreshments and distilling venues
During the past two decades, Wales has established a genuine drinks scene, from distilleries in Brecon Beacons to more recent gin and whisky producers farther north.
Bottle presentation boxes have to withstand transit and look smart on the shelf too! Finishes such as foil stamping and embossing deliver much of the impact for a limited release or seasonal gift set.
Make-up and make-up items
Cosmetic and skincare brands require cartons which protect fragile glass and compacts whilst presenting well on shelves.
We create cosmetics packaging using soft touch lamination, foil and embossing, while rigid boxes make a premium range seem worthy of its higher price point.
Digital retail and recurring labels
Packaging designed for retail display is important when a product sits in a shop or marketplace fulfilment centre, but subscription brands face an completely different challenge.
Because the same customer opens an almost identical box each month, maintaining a consistent finish is as important as the original design.
Effective online packaging, created exactly to fit your product packaging, maintains items secure in transit and lowers claims for damage and returns.
A fitted insert or printed tissue keeps the product firmly in transit, while the design is straight away visible when the box opens.
For a subscription brand that places monthly reorders, sticking to uniform box dimensions keeps pallet space and warehouse racking predictable, an ever more valuable benefit once volumes exceed a few hundred units.
Sending to Llandudno from our Scotland facility
Everything is produced at our Irvine site, with UK delivery to companies in Llandudno included by default.
Once proof approval is confirmed, most orders arrive at a Llandudno address within two to three weeks, following the same timetable as the rest of our packaging throughout the UK.
Custom Pack Studio belongs to KennedySmith (Press) Ltd, an established packaging manufacturer producing print and packaging since 1997. Its seasoned team creates the boxes on its own presses!
You receive a proof and, where the format calls for it, a physical sample before full production starts. Reorders retain the same artwork, so scaling up does not mean having to start again.
Choosing a single box company for packaging across your whole product range maintains simplicity.
You get one invoice and work through a single point of contact, instead of chasing several suppliers, each quoting different prices for individual weeks.
Earth-friendly packaging as the norm
Every box we manufacture is 100% recyclable as its board is recyclable.
We procure our board and paper from FSC and PEFC certified suppliers, with each sheet tracked through an audited chain of custody to responsibly managed forests.
We are cutting down on single use plastic and EPS foam void fill across our processes because neither can be readily recycled, and both cause disposal difficulties once a parcel has been opened.
Where the design allows, biodegradable or paper-based protection is utilised instead.
No minimum purchase for Llandudno enterprises
Across the industry, custom packaging often calls for minimum orders of 500 or 1,000 units, leaving you to fund stock and storage before discovering whether your product will sell.
There is no requirement for a minimum order .
Smaller businesses may place an order for one sample, a limited run for testing, or a full production run once demand has been established, with the per unit price adjusting at each quantity throughout this range.
Prior to production begins, you will always receive a written quotation, while the high-quality materials and packaging products provided for a run of fifty are identical to those supplied for a run of ten thousand.
Prior to ordering in bulk, request a printed sample to check the print, colour and fit in your hand.
How do you place a custom packing order
Send us your brief. Call 01294 314 919 or use the online design tool, then tell us the product, quantity and the way it is sold.
Design and print proofing. We design packaging that suits your product, produce the print layout, and provide a proof for your approval.
Ask for a physical sample if the format needs one, then give your approval once you are happy with the colour and construction.
Production and delivery. Your order is printed and finished in Irvine before making its way to your Llandudno address, typically within two to three weeks.
Bespoke packaging Llandudno Help Guide
Will you supply custom packaging to Llandudno?
Indeed! We produce everything in Irvine and deliver throughout the UK by default, including every part of Llandudno and across Wales, with no extra fee simply because you are farther from the factory.
What is the minimum packaging requirement at Llandudno?
No minimum order. We can manufacture one box or thousands in any format, with quantity-based pricing confirmed in a written quotation before manufacture begins.
Which elements of the packaging can I customise?
Every format can be tailored regarding size, structure, board weight, print and finish, ensuring your packaging meets the brief perfectly. Want to make an impact? Your branded packaging order can feature printing both inside and outside.
Could I see examples of your packing products before making a purchase?
Certainly. The sample is printed and finished to precisely the same standard as a production run, allowing you to verify that the colours meet your brief and that the board has the correct feel before authorising a bulk order.
Is the packaging remain recyclable plus can it prove biodegradable?
All boxes are 100% recyclable. We do not use plastic laminates that prevent recycling unless food safety requires them. Biodegradable protective materials are available where the format permits.
May one make the same graphic order at a later time?
Yes, reorders rely on the original artwork file, enabling you to add to an order or get ready for another season without redesigning the packaging.
Obtain a without charge quote from Custom Pack Studio today
Share your product, packaging requirements and anticipated quantities by calling 01294 314 919 or emailing contact@custompackstudio.co.uk.
Order precisely what you need, with no minimum quantity! Each project includes design support, and all custom packaging created here is designed around your product instead of relying on a template.
Begin your enquiry, and we will reply with a written quotation.
