UK Manufactured
No minimum order
Fast Turnaround
100% Recyclable
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Custom Packaging Loughton

You are operating with a British team during British office hours, and a UK phone number is answered when you call.There is no a minimum order for anything we produce, so a one off sample and a 5,000 unit reorder both follow the same process.

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UK Manufactured

Fully manufactured in our Scotland-based manufacturing facility.

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No minimum order

As many or as little as one product can be ordered.

Food Packaging Edinburgh
Fast Turnaround

Fast turnaround on custom product development.

No Minimum Order - Homepage - 720px
100% Recyclable

We are FSC Certified with Net-Zero ambitions

Sustainable Packaging for Small Businesses
Custom Packaging Loughton

Reasons why a U.K. producer suits Loughton

Custom Pack Pack is part of KennedySmith (Press) Ltd, a manufacturer that has been producing print and packaging in Scotland since 1997.

When you enquire about a finish type, a material or a time frame, you are speaking to someone who works with the press daily. They do do not have to pass the question to an abroad factory and hold on for an answer.

UK to UK delivery is prompt and dependable in a way an overseas order hardly ever is.

Most orders are ready within 2 to 3 weeks after you sign off on the proof, and once sent, our courier network delivers to Loughton addresses within 1 to 2 working days.

Contrast that with the typical 8 to 12 week baseline lead time for packaging shipped from the EU or the Far East, before you even take into account a held up container or a customs holdup.

If you have got an important launch date or event deadline, please inform us at the inquiry stage.

We can confirm honestly honestly if the schedule works, rather than making a fast turnaround that falls short.

Personalised packaging for Loughton companies

The box formats we provide suit most products, and each one is created to your dimensions and printed with your branding.

The format that is appropriate depends on how the product is offered and delivered, so the quickest way to get to the correct answer is to inform our packaging experts what you are packing.

Retail and Item Packaging

A printed carton does the selling on the shelf when no member of your team is there to explain the product.

Reverse tuck end boxes are particularly suited to low-weight retail goods such as cosmetics, supplements and beauty products, while a crash lock base gives heavier items a floor that won’t fail in transit.

Both prints span every panel, including the inside, so the branding is clearly visible regardless of how the box is positioned on a shelf or in a stockroom.

Custom Boxes for Online Shops

Loughton’s e-commerce brands are sending out constantly.

A custom mailer box is often the single tangible interaction a customer at any point has with a brand, because there is not any shop visit or in person handover to rely on.

Printed throughout, it shields the product across the courier network while turning the unboxing itself part of the marketing. A properly fitted box also cuts the damage and returns that a poorly sized one can cause.

A simple plain-coloured outer can get the parcel delivered, but it does not tell the customer anything about who sent it or why it looks that way.

Create a lasting first impression the moment your delivery arrives with Custom Pack Studio.

Custom Shipping Boxes UK

Present and Presentation Boxes

Personalised gift boxes can make a real difference.

A rigid box with a smooth finish, foil stamping on the cover, or a soft-touch coating alters how a product feels before it is even unwrapped.

It is precisely the case for jewellery, perfume and boutique food brands, where the packaging makes up part of what the customer has paid for.

Foil stamping is the effect that creates the greatest impact on a shelf, reflecting the light in a way plain print never can, while soft touch finish performs particularly well once the box is in the customer’s hands, as it suggests quality the instant they feel it.

Raised detailing lies in between, creating a logo that can be visible and tactile, and it is especially effective on jewellery and perfume boxes, where the surface itself adds to the presentation.

Sleeves and wallets

Not every brand initiative requires a full box rebuild.

A branded sleeve fits over an existing tray or product, including your branding without the need to rethink the entire pack, making it ideal for a limited promotional run or a time-limited variant.

A wallet style box folds neatly around flat products such as cards or cosmetics sets, while custom printed inserts assist in stopping loose items sliding inside a bigger box during transit.

BRCGS Packaging Materials

Corrugated Boxes and Delivery Cartons

A folding carton can’t withstand a lengthy delivery journey or shield a fragile item alone.

Corrugated board has been designed for the purpose in question.

We manufacture corrugated cardboard boxes to bespoke pack sizes and apply print to them in full colour, so a Loughton brand shipping nationwide gets protection and branding in one format, far beyond a plain double-walled box with a sticker added on top.

Industries Our Team Assist in Loughton

Loughton’s business mix includes beauty and skincare businesses, jewellery businesses, food manufacturers, corporate offices and e commerce businesses.

F&B businesses must meet the strictest requirements, as safety in contact with the product comes first over any regard of how the box is presented.

This is where our BRC Global Packaging certification at High Hygiene level makes a difference, whether you are a artisan bakery or a wholesale supplier. It is the standard that supermarket purchasing teams and local retailers often want to see before they will list a new product.

Jewels brands commonly derive greater value from their packaging outlay than many other categories.

A sturdy box with a custom-fit insert is often used to store an item worth much more than the box itself, and the presentation must reflect that worth.

Cosmetics and perfume brands make use of protective fitments and premium finishes for the same basic reason. The product itself is small, so the box does much of the convincing on a shelf.

Online retail and recurring businesses need a mailer that gets to the customer through the courier network in one piece.

For many online sellers, the parcel is frequently the only tangible interaction a customer has with the brand.

There’s no minimum order, whatever quantity

Ask many packaging suppliers for 50 boxes printed with your own design on them.

You will often be asked to return when you can commit to 1,000. That is a substantial demand for a Loughton business trialling a new product or ordering a small batch before it grows.

There is not any required minimum at all.

Buy a single sample to judge print quality, a batch of fifty boxes for a market stall, or thousands once a retail listing shows customer demand. The process and pricing structure remain the same at every quantity.

Per-unit cost decreases as order quantity grows, which is common throughout the sector.

Subsequent orders share the same artwork and setup, so you are not billed again for the design fee.

We confirm and set out pricing and lead times in writing before production starts, so there’s no gap between the quotation and what appears on the invoice.

Artwork support provided at any stage you’re at

You need not a designer on staff to submit a custom packaging order here.

If you have a brand logo and a rough idea of what you want, that is enough to start. Our staff will set out the box layout, produce the print-ready artwork and send you a proof to approve before anything goes to press.

When a product does not work with an off the shelf format, structural design is included in the quoted price. It is not billed as an extra charge.

Artwork sent as a screenshot are rebuilt to the appropriate print specification.

Most artwork is sent in without the image resolution or bleed settings that a package really requires

Our experts reviews colour accuracy, resolution and bleed against the press profile before anything enters the production process, so the finished print aligns with what you approved.

A design consultation is available if you would rather to talk through the options before committing to a specification.

You may also make use of our own online design tool if you want to create the artwork yourself.

Eco-friendly, ethically sourced resources

Every carton we manufacture is entirely recyclable and made from cardboard that carries FSC and PEFC certification. This means it can be traced through an independently audited supply chain to a responsibly managed forest.

We’re phasing out single-use plastic and EPS foam throughout the product range, swapping them for paper-based and biodegradable alternatives wherever the format allows. These materials decompose as intended at the end of their life in a way that plastic and foam do not.

If a credible environmental claim matters to you and your customers, we can assist lead you through the many ways your bespoke packaging contributes to lowering waste.

Reasons Loughton Companies Go With Custom Pack Studio for Packaging Partner

An individual plant originating at outset to finish

Every package we produce is trimmed, marked and finished entirely in-house at our Irvine factory.

The same team oversees quality at every stage, rather than the job moving between different subcontractors.

A shade that appears right on screen does not always print in the same way, and the individual responsible for checking it is the one operating the press.

Problems are identified and fixed before a box reaches dispatch, by that same team that noticed the issue at the outset.

The board and ink also come from the same suppliers time after time time after time, so a colour that matched on your first proof still matches on your fifth reorder after two years.

Bolstered by close to three full decades in the field of print and packaging

Custom Pack Studio was launched in 2025, yet the factory that supports it has a considerably longer history.

We are members of KennedySmith (Press) Ltd, an established print and packaging manufacturer operating presses since 1997.

That history has built long-standing relationships with board mills and supplier partners. It also shows our team has already handled the majority of the challenges a new packaging order can bring.

That shows up in subtle points, such as understanding which board weight can withstand a courier journey.

It is also why we can deal with a delicate perfume box and a sturdy shipping carton in the very same week, with presses that have been handling both for years.

Our Packaging Facility

One assigned contact during the complete order

You will be looked after by the same person throughout your initial query right through to the final delivery.

There is no transfer between a sales team and the production department.

They understand your specification, your timescale and the details of what you asked for at the proofing stage, so you do not need to repeat yourself at every step.

If a item is on backorder or a surface finish needs reviewing, you will hear it straight from the individual managing your job.

This also means you do not need to explain your order from scratch to a different person halfway through production.

You may contact that person straight away by telephone, message, or direct message, without first having to use a general enquiry inbox.

The exact same procedure regardless of the given quantity

A solo sample and a five thousand unit reorder undergo the identical proofing and quality checks before either exits the factory.

No project is hurried simply because the run is brief, and no project is inspected more carefully merely because it is large.

A Loughton business trying a new product gets the same standard of service as one submitting a repeat order for a national retail listing. The process stays unchanged, whatever the volume of the order.

That reliability is more important far more than any small saving made on a larger run, because a incorrectly matched batch usually costs more to put right than it was saved in in per-unit price.

Whether it is 50 units for a market test or a few thousand for a shop rollout, the proofing sign off works in exactly the same way on every occasion.

Request a Complimentary Quote for Bespoke Packaging in Loughton

Call 01294 314 919 or email contact@custompackstudio.co.uk. Let us know what you’re packing, approximately how many you require, and how the product is sold, or shipped. We will then provide you with a written quote, with no obligation to place an order.

Not ready to a full run? Request a sample first, free of cost. You will see precisely how the colour appears in normal light and how a soft touch finish feels in your hand, rather than relying on a screen.

Our design support is readily available whenever you require it, there is no smallest order to meet, and each box is crafted around your product rather than picked from a selection of templates.

We produce everything in house and deliver to Loughton and across the UK from our own facility in Irvine. Browse our full range of packaging products or contact the team to get started.

Our Process

From idea to product in 
three easy steps

Step 1
Select and Configure

Select from our range of packaging styles and configure dimensions and specifications.

Step 2
Design your branded packaging

Create or upload your existing designs for each area and insert.

Step 3
Send to Print!

Once you are happy send your order to us and we will look after bringing your design to life!

About Us

All About Custom Pack Studio
A few words from Custom Pack Managing Director, Joni Tan:

“One thing I delight in hearing after a meeting is ‘well, that was easy.’

That’s not an accident as it’s exactly what we set out to build. I genuinely believe that great packaging shouldn’t be a privilege reserved for businesses with big budgets or big order volumes.

Every product deserves to be presented well, whatever stage you’re at. Whether you want to talk it through with us or just jump straight into our online design tool and do it yourself, we’ve made sure there’s a straightforward route in for every kind of business.

No minimums, no hidden costs, no hoops to jump through. Custom Pack simply offers great packaging, made right here in Scotland.”

Custom Pack Studio & Kennedy Smith
Custom Pack Studio Managing Director Joni Tan

Based in Irvine, Custom Pack Studio is home to one of Scotland’s most advanced packaging development facilities.

Our experienced team has been working in the packaging industry for decades in tandem with Kennedy Smith. Our goal is to help individuals and businesses from any sectors to design and develop quality packaging exactly how you envision it. 

Whether you are an established brand looking for a packaging solution to help you scale and match your growth journey, or a new local family business looking for your products to hit the market in style, Custom Pack Studio is here to meet all your packaging needs.

Riverside Business Park, Irvine
Based at one of Scotland's most advanced packaging development centres, we have the tools and capabilities to meet the packaging needs of businesses of all shapes and sizes.
Location
2 Brewster Pl, Irvine KA11 5DD
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    2 Brewster Pl, Irvine KA11 5DD