Why pick custom packing materials
A conventional box leaves space around the item, letting it to move about during transport until somebody fills the space with foam or paper to keep it still.
Conventional packaging with a side sticker is the easiest approach, but it caters to no particular customer.
Custom Pack Studio creates bespoke packaging specifically for your product, ensuring the box, print and finish support your brand rather than overshadowing it.
We make custom-made boxes, mailer boxes, gift packaging and printed accessories for businesses across Milford Haven and the nearby valleys, with orders spanning a single sample to a complete pallet delivered directly to a warehouse door.
You can purchase any quantity of the products we make, so stock and storage costs remain unneeded until you have confirmed that a product sells.
Provide your packaging requirements, and we will tailor the recommendation to suit the product precisely.
What bespoke packaging signifies
Custom packaging creates the box around your product from the beginning, so its size and printing reflect exactly what you are packing.
You choose the measurements, ensuring a custom-sized box keeps the product secure rather than letting it rattle within surplus space created by a generic size.
Every element, including the construction, board weight, printing and finish, is customised to the contents and the way they are transported.
Printing a logo on a stock box creates personalised packaging, offering a less ambitious project than completely customisable design.
Using customised packaging, every panel, fold and finish can be customised, including a single item, enabling you to create packaging that fits perfectly without compromise.
Wrapping options we make for Milford Haven enterprises
We produce a full range of packaging boxes, made to custom sizes and printed in full colour with your artwork.
Choosing the most suitable box style and packaging format depends on your products and their handling requirements, which our packaging specialists will explain clearly.
Retail cartons and labelled packaging
Reverse tuck end cartons are a conventional retail packaging type for less heavy products, including cosmetics and supplements, with flaps that tuck into place at both the top and bottom.
Crash lock boxes are a more robust type of cardboard lock box, with a base that snaps flat when unfolded, stopping heavier products from forcing the bottom out.
Parcel and digital commerce boxes
A custom mailer box protects your product throughout the courier network and makes delivery part of the brand experience and visibility, with printing inside and out instead of only on the outer face.
Gusseted versions of these custom printed boxes provide additional depth, allowing bulkier items space to sit securely without shifting.
Present boxes, solid boxes and carton boxes
Rigid boxes, magnetic close gift boxes and other branded boxes give products purchased as gifts with the refined presentation customers expect, eliminating the need for customers to wrap them themselves.
Gable boxes, featuring a fold up carry handle, are well suited to food gifts and hampers.
For premium ranges, we occasionally specify SBS board, solid bleached sulphate, a bright, food-safe paperboard, rather than standard carton stock. Finishes such as foil and soft touch lamination improve the overall effect.
Design aid for your Milford Haven company
We provide packaging design support with each order, irrespective of your artwork’s current stage.
If you’ve got a logo and brand guidelines, our design specialists prepare print-ready files and verify that the colours stay accurate on board, as packaging requires a greater resolution than a website image.
You do not need design experience to develop packaging that fits your brand. Our team can begin with only a logo. Together, they establish the structure and create expertly designed, print ready artwork, detailing each technical decision as the project develops.
Our online tool lets you personalise a box and preview its look and feel on your screen before printing. We also provide Pantone colour matching, keeping every repeat order consistent.
If you need packaging printed in both English and Welsh, our team treats it as a routine artwork requirement, exactly like any other language or colour change.
Specialised packaging for Milford Haven’s businesses
Cuisine and refreshments
Welsh Lamb and Welsh Beef both hold Protected Geographical Indication status, while all food packaging that contacts meat or dairy must satisfy food contact standards, wherever it is manufactured.
We hold BRC Global Packaging certification at High Hygiene level, which means our food packaging is manufactured in controlled, traceable conditions that retailers review prior to listing products.

Beverages and spirit producers
During the past twenty years, Wales has built up a thriving drinks industry, spanning Brecon Beacons distilleries and newer gin and whisky makers in the north.
Bottle presentation boxes must withstand transit while maintaining their shelf appeal, with finishes including foil stamping and embossing providing much of the impact for a limited-edition release or seasonal gift set.
Personal care items and cosmetics
Cosmetic and skincare brands require cartons which protect fragile glass and compacts whilst looking presentable on shelves.
We manufacture cosmetics packaging featuring soft touch lamination, foil and embossing, whereas rigid boxes give premium ranges the presence to support a higher price point.

E-commerce and subscription labels
Packaging intended for retail display is important when a product sits in a shop or marketplace fulfilment centre, but subscription brands face an entirely different challenge.
Because the same client opens an almost identical box monthly, maintaining a consistent finish is just as important as the initial design.
Effective ecommerce packaging, tailored precisely to your product packaging, secures items in transit while cutting damage claims and returns.
A fitted insert or printed tissue prevents the product from moving during transit, while making sure the print is immediately visible when the box is opened.
For a subscription brand that reorders each month, maintaining identical box dimensions helps keep pallet space and warehouse racking predictable, an increasingly important consideration as volumes surpass several hundred units.
Delivering to Milford Haven from our Scotland craft space
Everything is made at our Irvine facility, with delivery throughout the UK to businesses in Milford Haven provided as standard.
After proof approval is secured, most orders arrive at a Milford Haven address within two to three weeks, following the same timetable as the rest of our packaging throughout the UK.
Custom Pack Studio belongs to KennedySmith (Press) Ltd, an established packaging manufacturer printing and producing print and packaging since 1997. Its experienced team produces the boxes using its own presses!
You sign off on a proof and, where required by the format, a physical sample before full production starts, while reorders keep the original artwork, meaning larger quantities require no fresh preparation.
Employing a single box company for packaging throughout your entire product range keeps the process straightforward.
You have a single invoice and a single dedicated point of contact, instead of pursuing multiple suppliers, each quoting a different price for a separate week.

Ethical packaging as usual practice
Every box we make is 100% recyclable because the board itself makes possible that recyclability.
We source our board and paper from FSC and PEFC certified suppliers, with every sheet traced through an audited chain of custody to responsibly managed forests.
We are reducing single use plastic and EPS foam void fill throughout our processes, as neither material is easy to recycle and both create disposal difficulties after a parcel has been opened.
Where the design permits, biodegradable or paper-based protection takes their place.
There is no minimum order for Milford Haven firms.
Across much of the industry, custom packaging requires minimum orders of 500 or 1,000 units, obliging you to finance stock and storage before determining whether a product will sell.
There is no minimum order requirement at all.
Smaller businesses can choose a one sample, a short trial run, or a full production run after demand is proven, with per-unit pricing scaling across each quantity in between.
You will always receive a written quote before production begins, while the high quality materials and packaging products supplied for a run of fifty are identical to those provided for a run of ten thousand.
Before ordering in volume, request a printed sample and examine its print, colour and how it fits in your hand.
How to request tailor-made packaging
Send your brief! Phone 01294 314 919 or use the online design tool, then inform us the product, quantity and roughly how it is sold.
Design and proof. We create packaging design suited to your product, prepare the print layout, and provide a proof for you to review.
Request a tangible sample where the format requires one, then give approval once you are satisfied with its colour and construction.
Production and delivery. Your order is printed and completed in Irvine prior to being delivered to your Milford Haven address, usually within two to three weeks.
Tailored packaging Milford Haven Common Questions
Will you supply bespoke packaging to Milford Haven?
Yes. We manufacture every item in Irvine, with standard delivery available throughout the UK, including every part of Milford Haven and Wales, with no an additional charge for greater distance from the factory.
What would be the smallest packaging quantity at Milford Haven?
No minimum order! Select a single box or several thousand in any format, with pricing adjusted according to quantity in a written quotation before production starts.
Which packaging features can I personalise?
Size, structure, board weight, print and finish can all be customised for every format, making sure the designed packaging fulfils your brief exactly. A branded packaging order can also be printed on both the interior and exterior.
Would you provide packing goods demonstrations in advance of we make an order?
Yes. You get a sample printed and finished precisely as it would be in production, allowing you to check that the colours satisfy your brief and the board feels suitable before authorising a bulk order.
Is the packaging be recyclable as well as can it be biodegradable?
Each box is 100% recyclable. We do not use plastic laminates that prevent recycling unless food safety demands them, while biodegradable protective materials are used whenever the format permits.
May one submit the same design later?
Yes, repeat orders use the original artwork file, meaning that increasing an order or repeating it for a new season doesn’t require the packaging to be redesigned from scratch.
Get a no-cost quote from the Custom Pack Studio team right away
Call 01294 314 919 or email contact@custompackstudio.co.uk, sharing your product, packaging requirements and preferred quantities.
Order precisely what you need, with no minimum quantity! Each project comes with design support, and all custom packaging made here is designed around your product instead of relying on a template.
Submit your enquiry and we will return a written quotation.



























