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No minimum order
Fast Turnaround
100% Recyclable
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Custom Packaging Portishead

You are speaking to a UK team throughout UK working times, and on calling, a UK phone number answers. There is not any minimum order on anything we produce, so an individual sample and a 5,000-unit reorder use exactly the same process.

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UK Manufactured

Fully manufactured in our Scotland-based manufacturing facility.

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No minimum order

As many or as little as one product can be ordered.

Food Packaging Edinburgh
Fast Turnaround

Fast turnaround on custom product development.

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100% Recyclable

We are FSC Certified with Net-Zero ambitions

Sustainable Packaging for Small Businesses
Custom Packaging Portishead

The Reason a UK Producer Performs in service of Portishead

Custom Pack Studio is part of KennedySmith (Press) Ltd, a company that has been making print and packaging in Scotland since 1997.

When you ask regarding a surface finish, a fabrication material or a deadline, you are speaking to someone who works with the press on a daily basis. They never need to pass the question on to a factory in another country and hold on for a response.

UK to UK delivery is fast and reliable in a way orders from overseas rarely is.

The majority of orders are completed within two to three weeks after you sign off on the proof, and once dispatched, our courier network ships to Portishead addresses within one to two working days.

Contrast that with the usual 8 to 12 week baseline lead time for packaging brought in from the EU or the Far East, before you even factor in a delayed container or a customs hold-up.

If you have an important launch date or event deadline, please let us know at the initial enquiry stage.

We shall confirm openly whether the schedule is workable rather than making a turnaround that lets you down.

Tailored packaging for Portishead companies

Our box formats include the majority of products, and each one is crafted to your specifications and printed with your brand details.

Which format is suitable depends on how the product is marketed and shipped, so the fastest way to the correct answer is to tell our packaging experts what you are packing.

Commercial and Goods Packaging

A branded carton sells the product in-store when no one from your team is available to describe it.

Reverse tuck-end boxes suit lighter retail items such as cosmetics, supplements and beauty products, while a crash-lock base supports heavier goods with a floor that will not give way in transit.

Both prints extend across every panel, including the inside, so the branding stays visible no matter how the box is positioned on a shelf or in a stockroom.

Custom Boxes for Online Retailers

Portishead’s e-commerce brands are shipping all the time.

A tailored mailer box is frequently the main physical touchpoint a customer has with the brand, as there is no shop visit or face-to-face handover to rely on.

Marked inside and out, it protects the product across the courier network while turning the unboxing itself a promotional opportunity. A properly fitted box also cuts down on the damage and returns that a poorly sized one can lead to.

A simple brown outer will carry the parcel, yet it reveals the customer nothing about who sent it or why it appears as it does.

Make a positive initial impact the moment your order is delivered with Custom Pack Studio.

Custom Shipping Boxes UK

Present and Exhibition Boxes

Personalised gift boxes make a big difference.

A solid box with a smooth closure, foil stamping on the lid, or a soft touch coating changes how a product comes across before it is even opened.

It is exactly the case for jewellery, perfume and boutique food brands, where the packaging constitutes part of what the customer has purchased.

Foil stamping is the finish that does the best job on a shelf, drawing the light in a way flat print never can, while soft-touch coating works better once the box is actually in a person’s hands, as it feels luxurious the moment they pick up it.

Raised print sits between the two, placing a logo you can both view and touch, and it works especially well on jewellery and perfume boxes, where the surface itself becomes part of the overall presentation.

Sleeves and wallets

Not all branding project requires a total box rebuild.

A branded sleeve goes over an already existing tray or product, bringing your branding without the need to redesign the full pack, which is ideal for a brief promotional run or a limited-edition variant.

A wallet-style box neatly folds around flat products such as cards or cosmetics sets, while labelled inserts help prevent loose items sliding inside a bigger box during transit.

BRCGS Packaging Materials

Fluted packaging and shipping boxes

A foldable carton will not necessarily withstand a prolonged courier journey or shield a delicate item.

Corrugate board is intended for this purpose.

We create corrugated cardboard boxes to bespoke pack sizes and print them in colour, so a Portishead brand sending nationwide gets added protection and branding built into one solution, far beyond a plain double walled box with a sticker placed on top.

Industries We Cater To in Portishead

Portishead’s business portfolio of businesses includes beauty and skincare labels, jewellery manufacturers, food manufacturers, corporate offices, and online retailers.

Food and beverage businesses face the strictest requirements, as product safety in contact with the product comes first over any thought of how the container is seen.

That is where our BRC Global Packaging certification at High Hygiene level can make a difference, whether you are a small bakery or a wholesale provider. It is the standard that supermarket purchasing teams and independent retailers usually want to see before stocking a new product.

Jewellery brands often derive greater value from their packaging investment than the majority of other product categories.

A sturdy box with a bespoke insert is commonly used to hold an item worth much more than the box itself, so the presentation needs to match that worth.

Cosmetics and perfume brands rely on protective fitments and high-quality finishes for much the same reason. The item itself is compact, so the box does most of the convincing on display.

E commerce and recurring businesses need packaging that reaches their customers through the courier network safely.

For numerous online sellers, the parcel is the only physical touchpoint a customer has with the brand.

Zero minimum order, every quantity accepted.

Ask most packaging suppliers for 50 boxes printed with your own design on them.

You may frequently be asked to come back once you are able to pledge to 500 or 1,000. This is a substantial request for a Portishead business testing a new product or trialling a small batch before it expands.

We do not set any minimum at all.

Buy a sample to assess print quality, fifty carton boxes for a market stall, or a few thousand once a retail listing proves demand. The process and pricing structure remain the same throughout every quantity.

Unit unit cost reduces as volume increases, as is common throughout the packaging sector.

Subsequent orders share the same artwork and configuration, so you are not charged twice for the design work.

We verify the price and delivery timeframe in writing before production commences, so there is no gap between the quote and what is listed on the invoice.

Graphic design services on offer whatever stage you are in.

You do not need an internal designer to order bespoke packaging here.

If you have a logo and a basic idea of what you want, that is enough to begin. Our team will work out the box structure, set up the print ready artwork and provide a proof for your approval before anything goes to press.

For a product that does not suit an off-the-shelf format, structural design is covered in the price. It is not charged as an additional charge.

Documents supplied as a JPG or screenshot are converted to proper production specification.

The majority of artwork is delivered without the image resolution or bleed that a box genuinely requires.

Our team verifies colour accuracy, resolution and bleed against the press profile before any files goes into production, so the print reflects what you signed off.

A design consultation is on offer should you wish to discuss the options before proceeding to a specification.

You can additionally use our own online design tool if you would want to make the artwork yourself.

Sustainably Procured, Eco-friendly Materials

Every package we produce is 100% recyclable and crafted from board carrying FSC and PEFC certification. This shows it can be traced through an verified supply chain back to a sustainably managed forest.

We are moving away from single-use plastic and EPS foam throughout the range, substituting them with paper-based and compostable alternatives wherever the format permits. They break down properly at the end of their life in a way that plastic and foam do not.

If a credible eco-friendly claim is important to you and your customers, we can support you through the different methods your custom packaging makes an impact by cutting down on waste.

Understanding Why Portishead Businesses Rely on Custom Pack Studio as Their Go-To Packaging Company

A single factory, from beginning to end

Every box we produce is trimmed, printed and finished entirely within our Irvine factory.

The same team oversees quality through every stage, rather than the work being transferred from one subcontractor to another.

A tone that seems accurate on screen will not invariably print the same, and whoever is checking it is the one using the press.

Problems are noticed and resolved before a box reaches dispatch, by the same team that noticed the issue at the outset.

Board and ink are supplied from the same suppliers every time, so a colour that aligned with your first proof will still match your fifth reorder two years later.

Supported by close to 30 years in the print and packaging industry

Custom Pack Studio was launched in 2025, yet the factory behind it has a much deeper history.

We are a division of KennedySmith (Press) Ltd, a respected print and packaging manufacturer that has operated presses since 1997.

That history has given us established relationships with board mills and material suppliers. It also means we have a team that has already dealt with the majority of the challenges a new packaging order can pose.

That appears in fine nuances, for example being aware of which board weight can survive a courier journey.

It is likewise the reason we can take care of a delicate perfume box and a heavy duty shipping carton in the same week, using presses that have managed both for years.

Our Packaging Facility

Your dedicated contact over the whole order

You will be assisted by the same person from your first enquiry right through to the final delivery

There is no handover between your sales staff and a distinct production division.

They know your specification, your deadline, and what you requested at the proofing stage, so there is no reason to say it again at every step.

If a material is on back-order or a finish needs reconsidering, you will receive this it directly from the person handling your job.

It also means you never have to go over your order from the beginning to someone new midway through the process.

You can call, email or contact that person directly, without needing to go through a general enquiries inbox first.

A very same method, regardless of quantity

A single sample and a five thousand unit reorder go through the same proofing and quality checks before either departs from the factory.

Nothing is rushed because the run is limited, and nothing receives more attention because it is big.

A Portishead business piloting a new product gets the same treatment as one reordering for a national retail listing. The process stays unchanged regardless of the order size.

That reliability matters considerably more than the saving from a larger batch, because a poorly matched batch ends up costs more to put right than it saved in unit price.

Whether that is fifty units for a test test or several many for a retail rollout, the proofing sign off operates in the same way on each occasion.

Receive a Complimentary Quote for Tailored Packaging in Portishead

Call 01294 314 919 or email contact@custompackstudio.co.uk. Tell us what you’re packing, roughly how many you need, and how the product is sold or shipped. We will then send you a written quote, with no obligation to place an order.

Not ready to a full run? Request a sample first, free of charge. You will view precisely how the colour appears in natural light and how a soft touch finish feels in your hand, rather than relying on a screen.

Design help is always on hand whenever it is needed, there is no minimum order requirement, and every box is made around your product, rather than taken from a shelf of templates.

We produce every product ourselves and deliver to Portishead and throughout the UK straight from our own Irvine factory. Browse our full range of packaging products or talk to the team personally to get started.

Our Process

From idea to product in 
three easy steps

Step 1
Select and Configure

Select from our range of packaging styles and configure dimensions and specifications.

Step 2
Design your branded packaging

Create or upload your existing designs for each area and insert.

Step 3
Send to Print!

Once you are happy send your order to us and we will look after bringing your design to life!

About Us

All About Custom Pack Studio
A few words from Custom Pack Managing Director, Joni Tan:

“One thing I delight in hearing after a meeting is ‘well, that was easy.’

That’s not an accident as it’s exactly what we set out to build. I genuinely believe that great packaging shouldn’t be a privilege reserved for businesses with big budgets or big order volumes.

Every product deserves to be presented well, whatever stage you’re at. Whether you want to talk it through with us or just jump straight into our online design tool and do it yourself, we’ve made sure there’s a straightforward route in for every kind of business.

No minimums, no hidden costs, no hoops to jump through. Custom Pack simply offers great packaging, made right here in Scotland.”

Custom Pack Studio & Kennedy Smith
Custom Pack Studio Managing Director Joni Tan

Based in Irvine, Custom Pack Studio is home to one of Scotland’s most advanced packaging development facilities.

Our experienced team has been working in the packaging industry for decades in tandem with Kennedy Smith. Our goal is to help individuals and businesses from any sectors to design and develop quality packaging exactly how you envision it. 

Whether you are an established brand looking for a packaging solution to help you scale and match your growth journey, or a new local family business looking for your products to hit the market in style, Custom Pack Studio is here to meet all your packaging needs.

Riverside Business Park, Irvine
Based at one of Scotland's most advanced packaging development centres, we have the tools and capabilities to meet the packaging needs of businesses of all shapes and sizes.
Location
2 Brewster Pl, Irvine KA11 5DD
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