Why choose tailored packaging?
A standard box leaves room around the product, letting it to move about during transport until someone packs the space with foam or paper to keep it still.
Conventional packaging with a side sticker is the simplest approach, but it serves no specific customer.
Custom Pack Studio produces custom-made packaging for your product, making sure that the box, print and finish enhance your brand rather than overshadowing it.
We manufacture custom boxes, mailer boxes, gift packaging and printed accessories for businesses across Prestatyn and the valleys beyond, with orders varying from one sample to a full pallet delivered directly to your warehouse door.
We have no minimum order requirement for anything we make, enabling you to avoid storage and stock costs until a product’s sales potential is established.
Provide your packaging requirements, and we will adapt the recommendation to the product itself.
What bespoke packaging means
Custom packaging is created for your product from the start, with its size and print tailored to the item you are packing.
By selecting the dimensions, you ensure that a custom sized box secures the product securely, rather than letting it to rattle within the unnecessary space of a standard size.
The structure, board weight, print and finish are individually designed too to suit the contents and their journey.
Printing a logo on a stock box creates personalised packaging, providing a more modest project than fully customisable design.
With bespoke packaging, each panel, fold and finish can be customised, even for one item, enabling you to create packaging that fits precisely and with no compromise.
Packaging formats we create for Prestatyn enterprises
We manufacture a full range of packaging boxes, made to custom sizes and printed in full colour using your artwork.
Choosing the suitable box style and packaging format depends on your products and how they are handled. Our packaging specialists will talk you through the available choices.
Retail packages and brand packaging
Reverse tuck end cartons are a popular choice for retail packaging, ideal for low-weight products like cosmetics and supplements, featuring flaps that tuck in at both the top and bottom.
Crash lock boxes are a sturdier type of lock box, constructed from cardboard and featuring a base that snaps flat when opened, stopping heavier products from pushing the bottom out.
Shipping and electronic commerce boxes
A custom mailer box safeguards your product throughout the courier network and makes delivery part of the brand experience and visibility, with printing on the inside and outside instead of only on the outer face.
Gusseted versions of these custom printed boxes provide extra depth, enabling bulkier items to sit securely without shifting.
Present boxes, rigid boxes and gable boxes
Rigid boxes, magnetic closure gift boxes and other branded packaging provide gifts with the presentation customers expect, without requiring them to wrap anything themselves.
Gable boxes, supplied with a handle that folds upwards, are an excellent choice for food gifts and hampers.
For premium ranges, we may specify SBS board, that is, solid bleached sulphate, a bright, food safe paperboard, rather than standard carton stock. Foil and soft touch lamination finishes can further enhance the result.
Develop aid for your Prestatyn brand
Every order includes support with packaging design, regardless of how far your artwork has developed.
Got a logo and brand guidelines? Our design experts create print ready files, verifying that colours stay accurate on board because packaging demands higher resolution than a website image.
You do not need prior design experience to create packaging that reflects your brand. Our team can start with a logo alone, define the structure and produce expertly designed artwork prepared for print in collaboration with you, explaining each technical decision as it arises.
Our online tool lets you customise a box and preview its appearance before printing. Pantone colour matching keeps each repeat order consistent.
If packaging is needed in both English and Welsh, our team regards this as a standard artwork requirement, handling it exactly as it would any other language or colour change.
Bespoke packaging for Prestatyn’s industries
Food and drink
Welsh Lamb and Welsh Beef both have Protected Geographical Indication status, while all packaging that comes into contact with meat or dairy must satisfy food contact requirements, regardless of which side of the border it is manufactured.
Our BRC Global Packaging certification at High Hygiene level verifies that we manufacture food packaging in controlled, traceable conditions, meeting the checks retailers require prior to listing products.
Drinks and spirit makers
Across Wales, a flourishing drinks culture has emerged during the past twenty years, extending from Brecon Beacons distilleries to more recent gin and whisky makers in the north.
Presentation boxes for bottles need to endure transit while remaining striking on the shelf, with finishes such as foil stamping and embossing adding much of the impact to a limited release or seasonal gift set.
Cosmetics and cosmetics
Cosmetic and skincare brands need cartons that protect delicate glass containers and compacts, while providing an appealing presentation on retail shelves.
We manufacture cosmetics packaging with soft touch lamination, foil and embossing, whereas rigid boxes suit premium ranges that need to support a higher price point.
E-commerce and membership categories
Retail ready and display packaging plays its part when products occupy shop shelves or marketplace fulfilment centres, yet subscription brands encounter an completely different challenge.
As the same customer unpacks an nearly identical box every month, preserving a consistent finish is just as important as the original design.
Effective ecommerce packaging, tailored precisely to your product packaging, keeps items secure in transit while cutting damage claims and returns.
A fitted insert or printed tissue stops the product from shifting during transit, while keeping the print in view as soon as the box opens.
For a subscription brand making repeat orders monthly, keeping consistent box dimensions keeps pallet space and warehouse racking consistent, an ever more important factor as volumes surpass a few hundred units.
Delivering to Prestatyn from our Scottish studio
Everything is produced at our Irvine facility, with standard UK delivery to businesses in Prestatyn.
Most orders reach a Prestatyn address within two to three weeks following proof approval, following the same schedule as our packaging throughout the UK.
Custom Pack Studio forms part of KennedySmith (Press) Ltd, a packaging manufacturer producing print and packaging since 1997. Its established team produces the boxes using its own presses.
You will check a proof and, when required by the format, a physical sample before full production begins. Repeat orders use the same artwork, so scaling up never means beginning from scratch!
Using a one box company for packaging throughout your whole product range streamlines the process.
You have a single invoice and a single dedicated point of contact, rather than pursuing multiple suppliers, each giving a different price for a separate week.
Sustainable packaging as expected
Each box we make is 100% recyclable because its board is recyclable.
Our board and paper are obtained from FSC and PEFC certified suppliers, where every sheet tracked via an audited supply chain to responsibly managed forests.
We are reducing single use plastic and EPS foam void fill across our processes because neither is easy to recycle, and both cause disposal issues once a parcel is opened.
When the design permits, biodegradable or paper-based protection replaces them instead.
No minimum order for Prestatyn firms
Throughout the sector, custom packaging often necessitates minimum orders of 500 or 1,000 units, requiring you to finance stock and storage before knowing if a product will sell.
There is no minimum order requirement.
Smaller businesses can begin with a single sample, place a limited trial run, or proceed with full production once demand is established, while unit pricing scales across each quantity in between.
Before production begins, you will invariably receive a written quotation, while the high-quality materials and packaging products provided for a run of fifty remain identical to those provided for a run of ten thousand.
Prior to ordering in volume, request a printed sample to check the print, colour and fit in your hand.
The best way to order bespoke packaging
Share your brief. Ring 01294 314 919 or use the online design tool. Tell us the product, quantity and approximately the way it is sold.
Design and proof. We develop packaging design suited to your product, prepare the print layout, and provide a proof for you to check.
Request and approve a sample. If the format calls for one, order a physical sample, then sign off when you are happy with the colour and construction.
Production and delivery. Your order is printed and finished in Irvine before making its way to your Prestatyn address, generally within two to three weeks.
Personalised packaging Prestatyn Common Questions
Did you send bespoke packaging to Prestatyn?
Certainly. We manufacture all items in Irvine and provide standard delivery throughout the UK, serving every part of Prestatyn and all of Wales, without charging a separate fee for locations farther from the factory.
What the quantity needed for packaging through Prestatyn?
No minimum order requirement applies. You can ask for one box or several thousand in whatever format, with pricing set according to quantity in a written quotation provided before production commences.
What packing parts can I tailor?
Every aspect of the format, including size, structure, board weight, print and finish, can be adjusted, ensuring that the packaging matches exactly your brief. Branded packaging may also be printed inside and outside.
Can you offer packing product demonstrations in advance of I put in an order?
Yes. The sample is printed and finished to production standards, allowing you to confirm that the colours meet your brief and the board feels right before approving a bulk order.
Is the packaging prove to be recyclable plus can it also be biodegradable?
Each box is completely recyclable. We steer clear of plastic laminates that prevent recycling, unless food safety makes them essential, while biodegradable protective materials are offered wherever the format allows.
Could I reorder the same design in the future?
Yes, reorders use the original artwork file, meaning that increasing an order or repeating it for another season doesn’t require the packaging to be redesigned from the ground up.
Request a free quote from our Custom Pack Studio experts right away
Call 01294 314 919 or email contact@custompackstudio.co.uk, providing your product, packaging requirements and intended quantities.
There is no minimum order requirement, design support is included in each project, and every item of custom packaging produced here is developed around your product instead of a standard template.
Submit your query and we will issue a written quotation.
