Why select pick individually designed packaging
A standard box leaves room around the product, allowing it to rattle during transit until someone packs the gaps with paper or foam to hold it still.
Basic packaging bearing an attached sticker is the easiest option, but it is designed for no one specifically.
Custom Pack Studio creates bespoke packaging around your product, ensuring the box, print and finish support your brand instead of covering it.
We make custom boxes, mailer boxes, gift packaging and printed accessories for businesses across Rhosddu and the valleys beyond. Orders can be as small as one sample or as large as a pallet delivered straight to your warehouse door!
We do not require a minimum order for anything we make, allowing you to avoid stock and storage costs until a product’s sales potential is established.
Share your packaging requirements, and we will customise the recommendation to fit the product itself.
What bespoke packaging signifies
Custom packaging starts with your product, with the box dimensions and print specification designed to suit precisely what you are packing.
You select the measurements, ensuring a made-to-measure box holds the product securely rather than letting it rattle within excess space created by a generic size.
The structure, board weight, print and finish are also custom designed, carefully matched to what is being packed and how it travels.
Printing a logo on a stock box amounts to personalised packaging, a less extensive undertaking than completely customisable design.
Using bespoke packaging, each panel, fold and finish can be customised, even for a single item, helping you to create packaging that fits exactly without compromise.
Wrapping solutions we produce for Rhosddu companies
We create a full range of packaging boxes, produced to custom sizes and printed in full colour with your artwork!
The ideal box design and packaging format are based on what you sell and how it is handled, while our packaging specialists will guide you through the choices!
Shop cartons and branded packaging
Reverse tuck end cartons are a retail packaging staple, intended for lighter products including cosmetics and supplements, with flaps which tuck securely inside at both the top and bottom.
Crash lock boxes are a type of lock box, offering a stronger cardboard design with a base that snaps flat when opened, preventing heavier products from pushing the bottom out.
Parcel and internet retail boxes
A custom mailer box safeguards your product across the courier network, while turning delivery into part of the brand experience and increasing visibility by printing on both its interior and exterior, not just its outer face.
Gusseted versions of these custom printed boxes provide extra depth, allowing bulkier items space to rest securely.
Keepsake boxes, solid boxes and gable boxes
Rigid boxes, magnetic close gift boxes and other branded boxes provide products bought as gifts the polished presentation customers anticipate, while saving them the effort of wrapping.
Gable boxes featuring folding carry handles suit food gifts and hampers.
For premium ranges, we may choose SBS board (solid bleached sulphate, a bright, food safe paperboard) over standard carton stock, while finishes such as foil and soft touch lamination improve the outcome.
Develop guidance for your Rhosddu identity
We provide packaging design support with every order, irrespective of your artwork’s current stage.
If you have a logo and brand guidelines, our design specialists create print-ready files and check that the colours remain accurate on board, because packaging needs a higher resolution than a website image.
Prior design experience is not required to create packaging that reflects your brand. We can start with nothing more than a logo, developing the structure and professionally designed, ready to print artwork alongside you, while clarifying each technical decision clearly as it comes up.
Our web-based tool lets you personalise a box and view its look and feel on your screen before printing. We also provide Pantone colour matching, keeping each repeat order uniform.
When your packaging requires English and Welsh text, our team manages this as a routine artwork request, just as we would manage any other language or colour amendment.
Personalised packaging for the Rhosddu’s enterprises
Cuisine and refreshments
Welsh Lamb and Welsh Beef both have Protected Geographical Indication status, and all food packaging which comes into contact with meat or dairy must comply with food contact standards, regardless of which side of the border it is produced on.
Our BRC Global Packaging certification at High Hygiene level confirms that we produce food packaging in controlled, traceable conditions, meeting the checks retailers require prior to listing products.
Drinks and spirit makers
Over the last twenty years, Wales has established a distinctive drinks industry, spanning distilleries in the Brecon Beacons and more recent gin and whisky producers across the north.
Bottle presentation boxes must endure transportation while retaining their visual appeal on the shelf, with finishes including foil stamping and embossing delivering much of the impact needed for limited releases and seasonal gift sets.
Cosmetics and grooming
Cosmetics and skincare companies require cartons that protect delicate glass packaging and compacts while presenting an attractive appearance on the shelf.
We manufacture cosmetics packaging with soft touch lamination, foil and embossing, whereas rigid boxes complement premium ranges intended to support a higher price point.
E-commerce and recurring payment brands
Retail ready and display packaging are important when products occupy shops or marketplace fulfilment centres, but subscription brands encounter a different challenge.
The same customer opens a nearly identical box every month, making a uniform finish just as important as the original design.
Effective online retail packaging, produced to match your product packaging precisely, keeps goods secure during transit and reduces damage claims and returns.
A fitted insert or printed tissue stops the product from shifting in transit, while keeping the print visible as soon as the box opens.
For a subscription brand that places monthly reorders, sticking to identical box dimensions makes pallet space and warehouse racking consistent, an ever more valuable benefit once volumes exceed a few hundred units.
Dispatching to Rhosddu from our Scottish atelier
All items is made at our Irvine facility, with UK delivery to businesses in Rhosddu included by default.
After proof approval, most orders reach a Rhosddu address within two to three weeks, matching our packaging delivery schedule throughout the UK.
Custom Pack Studio belongs to KennedySmith (Press) Ltd, a well-established packaging manufacturer producing print and packaging since 1997. Its experienced team makes the boxes with its own presses.
You will review a proof and, when required by the format, a physical sample before full production starts. Reorders use the same artwork, so scaling up never means starting from scratch!
Using one box company for packaging throughout your entire product line keeps everything straightforward.
You have one invoice and a single dedicated point of contact, instead of pursuing multiple suppliers, each giving a different price for a different week.
Renewable packaging as commonplace
Every box we make is entirely recyclable, because of the board it is made from.
Our board and paper are sourced from FSC and PEFC certified suppliers, with every sheet traceable via an audited chain to responsibly managed forests.
We are cutting back on single use plastic and EPS foam void fill throughout our processes because neither is easily recyclable, and both create disposal issues once a parcel is opened.
When the design permits, biodegradable or paper-based protective materials are used in their place.
Absolutely no minimum purchase for Rhosddu firms
Throughout the industry, custom packaging often requires minimum orders of 500 or 1,000 units, leaving you to finance stock and storage before finding out whether your product will sell.
No minimum order is required.
Small businesses may order a one sample, limited runs for testing, or a full production run once demand has been established, with the unit price varying according to the quantity ordered.
You always get a written quotation before production starts, and the high quality materials and packaging products supplied for fifty are identical to those provided for ten thousand.
Prior to ordering in bulk, ask for a printed sample to assess the print, colour and fit in your hand.
Steps to order bespoke packaging
Send your brief by calling 01294 314 919 or via the online design tool, then tell us the product, quantity, and roughly how it is sold.
Design and proof. We create packaging that fits your product, prepare the print layout, and then provide you with a proof to check.
Request and authorise. Request a physical sample when the format requires one, then sign off once you are satisfied with the colour and construction.
Production and delivery. Your order is printed and completed in Irvine prior to being delivered to your Rhosddu address, generally within two to three weeks.
Bespoke packaging Rhosddu FAQs
Do you provide bespoke packaging to Rhosddu?
Yes. We manufacture all items in Irvine and offer standard delivery throughout the UK, including every part of Rhosddu and Wales, without an extra charge simply because of the distance from our factory.
What the smallest amount to place packaging at Rhosddu?
There is no minimum order requirement applies. You can ask for one box or several thousand in whatever format, with pricing adjusted according to quantity in a written quotation provided before production starts.
Which packaging components can I tailor?
Each format allows you complete freedom to change the size, structure, board weight, print and finish, ensuring the resulting packaging matches your brief exactly. Your branded packaging order can also be printed on the interior as well as the outside.
Is it possible to I obtain examples of your packaging products before ordering?
Yes. Your sample arrives printed and finished exactly as it would be in production, allowing you to check that the colours meet your brief and the board feels suitable before authorising a larger order.
Is the packaging recyclable and biodegradable?
Each box is fully recyclable. We avoid plastic laminates that prevent recycling, unless food safety makes them necessary, while biodegradable protective materials are provided wherever the format allows.
May I apply the same graphic later?
Certainly! Reorders utilise the original artwork file, meaning you can increase an order or repeat the order for a new season without redesigning the packaging from scratch.
Ask for a without charge quote from Custom Pack Studio now
Call 01294 314 919 or email contact@custompackstudio.co.uk, providing your product, packaging requirements and intended quantities.
Order exactly what you need, with no minimum quantity! Every project comes with design support, and all custom packaging made here is designed around your product rather than relying on a template.
Send your enquiry, and we will respond with a written quote.
