Why would you choose tailor-made packaging
A regular box leaves empty space around the product, allowing it to rattle in transit until foam or paper is inserted to stop movement.
Choosing off-the-shelf packaging with a sticker on the side may be easy, but it belongs to nobody in particular.
Custom Pack Studio creates bespoke packaging customised for your product, ensuring the box, print and finish support your brand rather than overshadowing it.
We produce custom boxes, mailer boxes, gift packaging and printed accessories for businesses throughout Roe Parc and the valleys beyond. Orders can be as small as one sample or as large as a pallet delivered directly to your warehouse door!
You can purchase any quantity of the products we make, so stock and storage costs remain unnecessary until you have confirmed that a product sells.
Provide your packaging requirements, and we will tailor the recommendation to suit the product precisely.
What custom packaging entails
Custom packaging is designed around your product from the outset, with its dimensions and print tailored to the item you are packing.
You choose the measurements, so that a custom-sized box keeps the product secure rather than allowing it to rattle within excess space created by a generic size.
The structure, board weight, print and finish are also custom designed, carefully matched to what is being packed and the way it travels.
Printing your logo on a stock box creates personalised packaging, involving less work than a fully customisable design.
Using bespoke packaging, each panel, fold and finish can be tailored, even for a single item, enabling you to create packaging that fits perfectly without compromise.
Wrapping formats we manufacture for Roe Parc companies
We make a full range of packaging boxes to custom sizes, printed in full colour with your artwork.
Choosing the appropriate box style and packaging depends on what you sell and how it is handled, while our packaging experts will guide you through the available options.
Shop cartons and bespoke branded packaging
Reverse tuck end cartons are a standard retail packaging format for less heavy products, such as cosmetics and supplements, with flaps that tuck into place at the top and bottom alike.
Crash lock boxes are a type of lock box, offering a sturdier cardboard design with a base that snaps flat once opened, stopping heavier products from pushing the bottom out.
Postal and online shopping boxes
A custom mailer box protects your product throughout the courier network while making delivery part of the brand experience and improving visibility, with printing inside and outside rather than solely on the outer face.
These custom printed boxes are offered with gussets, providing additional depth to hold larger items firmly in place.
Keepsake boxes, rigid boxes and gable boxes
Rigid boxes, magnetic close gift boxes and additional branded boxes provide products purchased as gifts with the refined presentation customers anticipate, removing the need for customers to wrap them on their own.
Gable boxes, featuring a fold up carry handle, are brilliant for food presents as well as hampers!
For premium ranges, we may specify SBS board, meaning, solid bleached sulphate, a light-coloured, safe for food contact paperboard, rather than standard carton stock. Foil and soft touch lamination can enhance further the finish.
Create support for your Roe Parc business
Every order includes support with packaging design, regardless of how far your artwork has developed.
Have a logo and brand guidelines? Our design experts create print ready files, verifying that colours stay accurate on board because packaging requires greater resolution than a website image.
You do not need design experience to develop packaging that suits your brand. Our team can start with only a logo. Working together, they determine the structure and create expertly designed, print ready artwork, detailing each technical decision as the project develops.
Our online tool lets you personalise a box and preview its appearance on screen prior to printing, while Pantone colour matching ensures that repeat orders stay consistent.
If packaging is needed in both English and Welsh, our team treats this as a standard artwork requirement, managing it precisely as it would any other language or colour change.
Custom packaging for the Roe Parc’s industries
Cuisine and beverages
Welsh Lamb and Welsh Beef both have Protected Geographical Indication status, while food packaging contacting meat or dairy must comply with food contact standards, regardless of where it is produced on either side of the border.
Our BRC Global Packaging certification at High Hygiene level verifies that food packaging is produced within controlled, traceable processes, meeting the checks retailers carry out before approving products for listing.
Tipples and liquor makers
Over the past twenty years, Wales has established a distinctive drinks industry, encompassing distilleries in the Brecon Beacons and more recent gin and whisky producers across the north.
Presentation boxes for bottles need to endure transit while staying striking on the shelf, with finishes including foil stamping and embossing bringing much of the impact to a limited release or seasonal gift set.
Makeup and personal care of the Roe Parc
Cosmetic and skincare brands need cartons that safeguard delicate glass and compacts whilst looking good on the shelf.
We create cosmetics packaging featuring soft touch lamination, foil and embossing, while rigid boxes make a premium range seem worthy of its higher price.
Digital retail and membership brands
Retail and display packaging is key when a product is positioned in a shop or marketplace fulfilment centre, whereas subscription brands encounter a different assessment.
The same customer opens a nearly identical box every month, making a consistent finish just as important as the initial design.
Effective ecommerce packaging, tailored precisely to your product packaging, keeps items secure in transit while cutting damage claims and returns.
A fitted insert or printed tissue prevents the product from shifting during transit, while ensuring the print is straight away visible when the box is opened.
For a subscription brand placing repeat orders monthly, maintaining uniform box dimensions keeps pallet space and warehouse racking predictable, an increasingly significant factor as volumes exceed a few hundred units.
Distributing Roe Parc right from our Scottish plant
All items is made at our Irvine site, with UK delivery to businesses in Roe Parc included as standard.
The majority of orders arrive at a Roe Parc address within two to three weeks after proof approval, following the same timetable as all our packaging across the UK.
Custom Pack Studio is part of KennedySmith (Press) Ltd, an established packaging manufacturer producing print and packaging since 1997, where an experienced team produces boxes using its own presses.
You receive a proof and, where required by the format, a physical sample before full production begins. Repeat orders use the same artwork, allowing you to scale up without restarting the process from the beginning.
Choosing a single box company for packaging across your entire product range maintains simplicity.
You receive one invoice and work via a sole point of contact, instead of chasing several suppliers, each offering different prices for individual weeks.
Green packaging as a rule
Every box we produce is fully recyclable, because of the board it is made from.
Our board and paper originate from FSC and PEFC certified sources, while an audited supply chain tracks each sheet back to responsibly managed forests.
We’re reducing single use plastic and EPS foam void fill across our processes as neither is easily recycled, while both cause disposal headaches once a parcel has been opened.
Where the design permits, biodegradable or paper-based protection replaces them.
Absolutely no minimum order for Roe Parc companies
Throughout much of the industry, custom packaging demands minimum orders of 500 or 1,000 units, meaning you to fund stock and storage before determining whether the product will sell.
There is no requirement for a minimum order .
Small businesses may order one sample, commission a limited trial run, or move on to full production once demand is established, with unit pricing scaling at every quantity throughout this range.
You are sent a written quotation before production starts, while the high-quality materials and packaging products provided for a run of fifty are identical to those supplied for a run of ten thousand.
Before placing a large order, ask for a physical sample to assess its printing, colour and how it fits into your hand.
How should you place a personalised packaging order
Send your brief by calling 01294 314 919 or using the online design tool, then tell us the product, quantity, and approximately the way it is sold.
Design and print proofing. We design packaging that fits your product, produce the print layout, and provide a proof for your approval.
Ask for and approve a sample. If the format requires one, order a physical sample, then sign off when you are happy with the colour and construction.
Production and delivery. Your order is printed and finished in Irvine before reaching your Roe Parc address, generally within two to three weeks.
Personalised packaging Roe Parc Customer Questions
Do supply tailored packaging to Roe Parc?
Yes. We produce every product in Irvine, then deliver throughout the UK as standard, reaching each corner of Roe Parc and the whole of Wales without levying a additional charge because the destination is further away from our factory.
What the smallest order to place packaging at Roe Parc?
There is no minimum order requirement. You may order one box or several thousand in whatever format, with pricing based on quantity and confirmed in writing before production begins.
Which package parts can I customise?
Every format allows changes to size, structure, board weight, print and finish, ensuring the packaging meets your brief exactly. Branded packaging can also be printed on both the interior and outside.
Can you kindly send examples of your wrapping products before I place an order?
Of course! Your sample is delivered printed and finished precisely as it would be in production, enabling you to verify the colours meet your brief and ensure the board feels right before approving a bulk order.
Is the wrapping recyclable and environmentally friendly?
Every box is fully recyclable. We avoid plastic laminates that prevent recycling, unless food safety makes them necessary, while biodegradable protective materials are offered wherever the format allows.
Is it possible to one place another order for the same design at a later time?
Yes, reorders are made from the same artwork file, so expanding an order or repeating it for a new season does not require the packaging to be redesigned from the beginning.
Get a free quotation from our Custom Pack Studio experts now
Call 01294 314 919 or email contact@custompackstudio.co.uk, sharing your product, packaging requirements and preferred quantities.
There is no minimum order requirement, design support is included in every project, and each item of custom packaging produced here is designed around your product rather than a conventional template.
Submit your enquiry, and we will reply with a written quote.
