Bringing a product to market from Rostrevor already needs careful planning, covering stock, shipping, and the label put on the box.
From our factory in Irvine, UK, Custom Pack Studio designs and prints custom packaging, while Rostrevor addresses move through the same production line and courier network as every other UK order.
Every single box is produced specifically for your product, with no a minimum order requirement, whilst design support is provided from the initial sketch.
Getting custom packaging supplied into Rostrevor
Rostrevor is located just a short crossing away from our factory in Irvine.
Since we manufacture everything ourselves, we determine directly how and when your custom packaging order is dispatched, with no reseller involved.
Orders bound for Northern Ireland go through the same nationwide courier network as all other deliveries we send out. Allow two to three weeks from proof approval to delivery at your door.
As a packaging supplier, we prefer to provide a practical delivery timeframe at the outset instead of promise swift delivery and fail to meet it.
Smaller orders arrive in a standard tracked parcel.
For high-volume Rostrevor customers, bulk runs are grouped into a smaller number of larger consignments, reducing handling and helping to control costs.
Containers and packing we produce
The majority of Rostrevor orders use a small range of formats, but every version is shaped around your product rather than selected from a shelf.
Here, our printing service can follow either full-colour litho or digital print, depending on the size of your requested run.
Postal and postage boxes for web purchases
A bespoke mailer box folds flat and secures itself in place without tape. It holds the product stable across a courier network that crosses the Irish Sea each working day.
Print on the outside, and customers spot the parcel before they open it. Add printing inside too, and unboxing becomes part of the experience from the moment the tape comes away.
We can help you develop a package that creates an instant impact on delivery.
Retail cartons and ridged transport cases
Reverse tuck end cartons are well suited for less heavy retail products, including cosmetics and supplements, while a crash lock base accommodates heavier items without the bottom giving way.
Corrugated board provides protective packaging for goods placed on a pallet, repeatedly handled, or intended for a shelf in Rostrevor.
Its aim is to protect your products, not simply occupy space in a van.

Covers, gift packaging and wallets
A slide on sleeve adds branding to a product or inner tray, without requiring an entirely new box, making it ideal for short runs and seasonal ranges.
Gift boxes and wallets can supply the final packaging supplies needed to fulfil an order.
A wallet-style box folds cleanly around cards, prints or slim products, creating a polished, premium finish without the bulk of a full carton.
There is no minimum order, whatever the scale of your Rostrevor firm.
You may be wondering whether you have to order a thousand boxes to begin. After all, minimum orders of 500 or 1,000 units are usual throughout the industry.
For a little Rostrevor brand, that figure by itself can make bespoke packaging appear impractical before it is even considered.
That is not how we operate.
Order a single box to review the print before committing, or choose fifty for a market stall or soft launch. However large or small your run, you will get an affordable price.
When a retailer comes on board, scale up to meet whatever quantity they need.
Every size receives the same print quality and finish, since all orders leave the same production line. Quality packaging should not depend on order size.

Rates that varies with number, no additional fees.
Costs are determined by the quantity ordered, and every quotation is confirmed in writing before manufacturing begins.
The listed amount is your invoice total, while subsequent orders retain the existing setup and artwork to control costs as your business grows.
Graphic support if you lack an internal design expert
You don’t need a designer on staff to place an order with us. Design assistance is available for each order, regardless of your artwork’s current stage.
Provide completed, press ready artwork, and we will get it ready for printing, checking colour accuracy and resolution directly on the printed board.
Provide only your logo and a basic concept. Our team then develops the custom packaging design and prepares the print ready files with you.
Our online design tool produces your box in 3D, allowing you to customise it and view a preview of it before printing starts.
You can also organise a design consultation if you would rather discuss the options with someone rather than look at them on screen.
Rostrevor firm kinds that we prepare orders for
Food and drink packaging receives especially stringent examination, meaning it is a field in which we have expertise.
Our BRC Global Packaging certification at High Hygiene level makes certain that cartons and food contact packaging for Northern Ireland producers are manufactured in controlled, completely traceable conditions.
It is the kind of certification a retailer asks for before listing a product.
Online retailers in Rostrevor can deliver throughout the country, while a mailer box tailored to the product helps prevent damage and lower returns. It also provides a more rewarding opening experience than an ordinary parcel.
Gift and hamper brands, subscription box companies and independent beauty makers complete the mix, each needing different packaging.
Foil stamping provides a luxurious finish to a gift box, while a fitted insert prevents bottle movement in transit.
We create customised solutions that fit your product perfectly and leave a enduring impression.
Ethically sourced materials, supported by authentic certification
Each box we produce is 100% recyclable because we use quality board and paper obtained from FSC and PEFC sources. The materials are traceable through a chain that has been audited to responsibly managed forests.
We avoid plastic coatings and laminates that stop a box from being recycled, unless food safety makes them necessary. If that happens, we will say so clearly, without dressing it up.
Making everything at our own Scotland factory also reduces the delivery footprint relative to importing eco-friendly materials, or any other products, from far-off countries.
To create packaging designed for the future, kindly consult our team.
Dispatching to Rostrevor and across Northern Ireland
We offer delivery services to businesses across Northern Ireland.
Even when your Rostrevor business is based in a harder-to-reach area, there is no reason to worry, because the same courier network serves the rest of the country in exactly the same way.
Regardless of the size of your business, our no minimum order quantity policy allows us to offer the support you require.
Custom Pack Studio is backed by KennedySmith, a packaging specialist operating since 1997. When your business is prepared to grow, we will be ready to support you.
Speak with our team for clear, honest lead times, enabling you to incorporate packaging smoothly into your business’s production line.
How placing an order functions with Custom Pack Studio
Let us know what you are packing! Call 01294 314 919, email us, or use the online design tool with the product, approximate size and quantity required.
We design and quote. Structure, print and finish are worked out together, then you get a written quote and proof to approve before production begins.
Authorise and sample. Sign off the proof, request a physical sample if you would like to hold it first, and we will arrange production.
Produced and delivered. Your packaging is produced at our Irvine factory and dispatched to your Rostrevor address, usually within two to three weeks after approval.
Tailored packaging Rostrevor Frequently Asked Questions
Could you deliver to Rostrevor in the north of Ireland?
Certainly. As a UK packaging company, Rostrevor in Northern Ireland is fully covered by our established delivery network. Orders follow the same courier routes and production schedule as those sent elsewhere in the UK.
How many days shall be delivery to Rostrevor?
After you sign off on the proof, the majority of orders are ready within two to three weeks. Delivery then follows the same tracked network serving the rest of the UK. If you have a fixed launch date, state it when you enquire, and we will honestly confirm if it can be met.
Does there exist a required minimum order for Rostrevor clients?
No. Regardless of your location, our no minimum order policy continues to apply, enabling you to purchase a single box or several thousand and pay only for the quantity you require.
Would you support with the design if I’m located in Rostrevor?
Indeed. The process is identical for every customer. Provide us with artwork, a logo, or just an idea, and our design team will develop it. We can work via email, by video call, or through the online design tool, depending on what works best for you.
What types of kinds of bespoke personalised packaging could be made for a Rostrevor business?
Our customised range includes mailer and postal boxes, retail cartons, corrugated shipping boxes, gift boxes, sleeves, wallets and retail ready packaging. We build every format around your product, instead of selecting it from a standard size chart.
Obtain a no-obligation quotation for tailor-made packaging in Rostrevor
Call 01294 314 919 or email contact@custompackstudio.co.uk, providing details of your product, packaging requirements and location in Rostrevor.
You will receive a written quote, with without obligation and no additions made later.
There is no minimum order, design support is offered, and Northern Ireland delivery follows the same schedule as the remainder of the UK. As a packaging manufacturer producing everything in-house, your order remains with our team from proof through to delivery.
Get in touch with us, and we’ll get the process started!



























