UK Manufactured
No minimum order
Fast Turnaround
100% Recyclable
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Custom Packaging Royal Tunbridge Wells

You’re talking with a UK team during UK office hours, and if you call, a UK phone number is answered.There isn’t minimum order requirement for anything we produce, so a one off sample and a 5,000 unit reorder both use the same procedure.

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UK Manufactured

Fully manufactured in our Scotland-based manufacturing facility.

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No minimum order

As many or as little as one product can be ordered.

Food Packaging Edinburgh
Fast Turnaround

Fast turnaround on custom product development.

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100% Recyclable

We are FSC Certified with Net-Zero ambitions

Sustainable Packaging for Small Businesses
Custom Packaging Royal Tunbridge Wells

Why a UK Manufacturer Matches Royal Tunbridge Wells

Custom Pack Pack Studio forms part of KennedySmith (Press) Ltd, a business that has been making print and packaging in Scotland since 1997.

When you enquire about the finish, materials or deadlines, you are talking directly with someone who works the press on a daily basis. They do not need to forward the question on to an overseas factory and wait for a response.

Domestic delivery is fast and consistent in a way that overseas orders seldom are.

The majority of orders are prepared within two to three weeks after you approve the proof, and once sent, our courier network delivers to Royal Tunbridge Wells addresses within one to two working days.

Contrast that with the standard eight to twelve week baseline lead time for packaging brought in from the EU or the Far East, before you even take into account a delayed container or a customs delay.

For a key launch date or event deadline, let us know at the enquiry stage.

We can confirm honestly whether the timescale works rather than making a change that lets you down.

Tailored packaging for Royal Tunbridge Wells companies

Our box formats encompass most products, and each one is produced to your measurements and printed with your branding.

Which format fits depends on how the product is marketed and shipped, so the fastest way to get the right answer is by letting our packaging experts exactly what you are packing.

Store and Merchandise Packaging

A custom-printed carton helps sell the product in-store when no one from your team is available to describe it.

Reverse tuck end boxes are generally ideal for lighter shop goods such as cosmetics, supplements and beauty products, while a crash lock base design provides heavier items with a floor that will not give way during transit.

Each print on every panel, including even the inside, so the branding remains clearly visible however the box is stored on a shelf or in a stockroom.

Shipping cartons for e-commerce sellers

Royal Tunbridge Wells’s e-commerce brands are shipping constantly.

A bespoke mailer box is frequently the single tangible interaction a customer has with a brand, as there is no shop visit or in person handover to rely on.

Marked throughout, it protects the product across the courier network while creating the unboxing itself a promotional moment. And a correctly fitted box also reduces the damage and returns that a ill-fitting one can cause.

A unmarked kraft outer will get the parcel sent, but it gives the customer no clue as to who sent it or why it appears that way.

Make a strong impression from the instant it comes with Custom Pack Studio.

Custom Shipping Boxes UK

Keepsake and Exhibition Cases

Custom gift boxes create a real difference.

A sturdy box with a smooth closure, foil stamping on the lid, or a soft-touch coating transforms how a product is perceived before it is even opened.

It is exactly the case for jewellery, perfume and boutique food brands, where the packaging constitutes part of what the customer has bought.

Foil blocking is a finish that works hardest on a shelf, drawing the light in a way plain print never can, while soft touch coating performs best once the box is in someone’s hands, as it suggests quality the moment they touch it.

Embossing sits between the two, creating an impression that you can both feel and see, and it works very well on jewellery and perfume boxes where the surface itself becomes part of the presentation.

Sleeves and wallets

Not every branding job needs a full enclosure rebuild.

A printed sleeve fits over an existing tray or product, adding your branding without the need to redesign the entire pack, making it perfect for a short promotional run or a seasonal variant.

A wallet style box folds neatly around flatter products such as cards or cosmetics sets, while custom printed inserts help stop loose items moving inside a bigger box during transit.

BRCGS Packaging Materials

Sturdy containers and mailing boxes

A fold-away carton will never survive a prolonged courier journey or a breakable item by itself.

Corrugated board is designed for this purpose.

We manufacture corrugated cardboard boxes to bespoke pack requirements and print them in full colour, so a Royal Tunbridge Wells brand distributing across the country gains protection and branding in one format, much more than a plain double-walled box with a sticker placed on top.

Markets Covered Within Royal Tunbridge Wells

Royal Tunbridge Wells’s client mix includes beauty and skincare brands, jewellery makers, food producers, corporate offices and e-commerce companies.

Food-and-drink businesses have the most stringent requirements, as contact safety in contact with the product takes priority over any consideration of how the box appears.

That is where our BRC Global Packaging certification at High Hygiene level is important, whether you are a artisan bakery or a wholesale supplier. It is the standard that supermarket buyers and independent shopkeepers typically like to see before they will take on a new product.

Jewels brands commonly receive greater value from their packaging spending than many other sectors.

A sturdy box with a fitted insert is commonly used to hold an item worth considerably more than the box itself, and the presentation must reflect that importance.

Cosmetics and perfume brands rely on protective fitments and premium finishes for the same reason. The product is small, so the box does most of the persuading on a shelf.

E-commerce and subscription businesses demand a mailer that can endure the courier network intact.

For a lot of online merchants, the parcel is the only physical contact a buyer ever really has with the brand.

Zero minimum order, whatever quantity you need.

Ask many packaging suppliers for 50 boxes branded with your own design on them.

You will commonly be expected to return only when you can agree to 1,000, a considerable ask for a Royal Tunbridge Wells business trialling a new product or running a small batch before it scales.

There is not any minimum amount in any way.

Request a sample to check print quality, fifty boxes for a market stall, or a few thousand once a retail listing shows demand. The method and pricing structure remain the same for every quantity.

Per-unit cost falls as order quantity rises, which is common throughout the industry.

Repeat orders utilise the same artwork and setup, so you are not charged twice for the design work.

We set out the price and delivery time in a written form before production begins, so there is no variation between the estimate and the invoice.

Bespoke design support available, no matter what stage you are at.

You do not need an in-house designer to order bespoke packaging here.

If you have a logo and a basic idea of your requirements, that will be sufficient to begin. Our team will define the box structure, prepare the print-ready artwork and present a proof for your approval before anything goes to press.

When a product does not fit an off the shelf format, structural design is included in the quoted price. It is not charged as an added extra.

Documents uploaded as a JPEG or screenshot are recreated to comply with proper print specifications.

The majority of artwork arrives without the resolution or bleed that a box genuinely requires.

Our team checks colour accuracy, resolution and bleed against the press profile before any job goes into production, so the final print corresponds to what you signed off.

A design consultation is offered if you would rather to talk through the options before agreeing to a specification.

You may also use our own online creation tool if you wish to design the artwork independently.

Responsibly sourced environmentally friendly materials

Every carton we produce is completely recyclable and made from board certified by FSC and PEFC. This means it can be traced through an verified supply chain back to a sustainably managed forest.

We are shifting away from single use plastic and EPS foam across the range, swapping them with paper-based and biodegradable alternatives wherever the format allows. These materials break down naturally at the end of their life in a way plastic and foam do not.

If a trustworthy sustainability claim matters to you and your customers, we can help guide you through the many ways your bespoke packaging helps have an impact by cutting waste.

Exploring Why Royal Tunbridge Wells Businesses Trust CustomPack Studio as Their Trusted Packaging Partner

An individual production site, from beginning to end

Every box we make is shaped, printed and prepared all in one place at our Irvine factory.

The very same team carries out quality checks throughout each stage, rather than the work being handed between different subcontractors.

A colour that looks correct on the screen does not always come out in the same way in print, and the person checking it is the one operating the press.

Any issues are identified and rectified before a box reaches dispatch, by the very same team that initially noticed the issue.

Board and the ink also come from the same trusted suppliers repeatedly, so a colour that matched your initial proof still matches your fifth reorder two years down the line.

Strengthened by close to 30 years in printing and packaging

Custom Pack Studio debuted in 2025, although the factory behind it can be traced much earlier.

We are a division of KennedySmith (Press) Ltd, a well-established print and packaging manufacturer using presses since 1997.

That history gives us solid relationships with board mills and material suppliers. It also means a team that has already dealt with many of the issues a new packaging order can create.

This appears in subtle nuances, including understanding which board weight can withstand a courier journey.

It is also the reason we can manage a delicate perfume box and a heavy duty shipping carton in the same week, employing presses that have been handling both for years.

Our Packaging Facility

Your dedicated contact throughout the complete order

You will deal with the same person from your initial contact right through to the final delivery.

There is no handover between your sales department and a different production team.

They already understand your requirements, your due date and what you requested at the proofing stage, so there is no requirement to repeat yourself at every point.

If a material is on backorder or a finish option needs reconsidering, you will hear it straight from the individual managing your job.

It also means you are never having to explain your job from the beginning to a new person halfway through the production process.

You can reach that person directly via phone, e-mail or text, without having to use a general enquiries inbox first.

That exact same procedure no matter the particular number

A solo sample and a five thousand unit reorder go through the same proofing and quality checks before either leaves the factory.

No thing is rushed on just because the run is short, and no thing is given extra scrutiny simply because it is big.

A Royal Tunbridge Wells business trialling a new product is given the same level of service as one submitting a repeat order for a national retail listing. The process stays unchanged, whatever the size of the order.

That consistency is important far more than the saving made achieved through a larger batch, because a mismatched run will take more to correct than it saved you in per-unit cost.

Whether it is 50 units for a market test or several thousand for a retail launch, the proofing sign off operates in precisely the same way on each occasion.

Request a cost-free quote for bespoke packaging in Royal Tunbridge Wells

Call 01294 314 919 or email contact@custompackstudio.co.uk. Tell us what you are packing, approximately how many you require, and how the product is sold, or shipped. We will then send you a written quote, with no obligation to place an order.

Not prepared to go ahead to a full order? Request a physical sample initially, completely without charge. You’ll see exactly how the colour appears in natural light and how a soft touch finish sits in your hand, instead of relying on a screen and crossing your fingers._

Design support is readily available whenever you need it, there is no lowest order to meet, and every box is built around your product, rather than chosen from a shelf of templates.

We make every item ourselves and supply Royal Tunbridge Wells and places across the UK from our own factory in Irvine. View our full range of packaging products or get in touch with the team straight away to begin.

Our Process

From idea to product in 
three easy steps

Step 1
Select and Configure

Select from our range of packaging styles and configure dimensions and specifications.

Step 2
Design your branded packaging

Create or upload your existing designs for each area and insert.

Step 3
Send to Print!

Once you are happy send your order to us and we will look after bringing your design to life!

About Us

All About Custom Pack Studio
A few words from Custom Pack Managing Director, Joni Tan:

“One thing I delight in hearing after a meeting is ‘well, that was easy.’

That’s not an accident as it’s exactly what we set out to build. I genuinely believe that great packaging shouldn’t be a privilege reserved for businesses with big budgets or big order volumes.

Every product deserves to be presented well, whatever stage you’re at. Whether you want to talk it through with us or just jump straight into our online design tool and do it yourself, we’ve made sure there’s a straightforward route in for every kind of business.

No minimums, no hidden costs, no hoops to jump through. Custom Pack simply offers great packaging, made right here in Scotland.”

Custom Pack Studio & Kennedy Smith
Custom Pack Studio Managing Director Joni Tan

Based in Irvine, Custom Pack Studio is home to one of Scotland’s most advanced packaging development facilities.

Our experienced team has been working in the packaging industry for decades in tandem with Kennedy Smith. Our goal is to help individuals and businesses from any sectors to design and develop quality packaging exactly how you envision it. 

Whether you are an established brand looking for a packaging solution to help you scale and match your growth journey, or a new local family business looking for your products to hit the market in style, Custom Pack Studio is here to meet all your packaging needs.

Riverside Business Park, Irvine
Based at one of Scotland's most advanced packaging development centres, we have the tools and capabilities to meet the packaging needs of businesses of all shapes and sizes.
Location
2 Brewster Pl, Irvine KA11 5DD
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