UK Manufactured
No minimum order
Fast Turnaround
100% Recyclable
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Custom Packaging St Albans

You are operating with a UK team during normal UK working hours, and a UK phone number is picked up when you call.There is no minimum order on any item we make, so an individual sample and a 5,000 unit reorder both go through the same procedure.

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UK Manufactured

Fully manufactured in our Scotland-based manufacturing facility.

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No minimum order

As many or as little as one product can be ordered.

Food Packaging Edinburgh
Fast Turnaround

Fast turnaround on custom product development.

No Minimum Order - Homepage - 720px
100% Recyclable

We are FSC Certified with Net-Zero ambitions

Sustainable Packaging for Small Businesses
Custom Packaging St Albans

The reason a United Kingdom manufacturer company is suitable for St Albans

Custom Pack Pack forms part of KennedySmith (Press) Ltd, a manufacturer that has been producing print and packaging in Scotland since 1997.

When you enquire about a finish, a material, or a deadline, you are speaking to an expert who works the press every day. They do not need to send the question on to an overseas factory and hold on for a reply.

Domestic delivery is swift and reliable in a way an over-the-border order infrequently is.

Most orders are ready within two to three weeks after you sign off on the proof, and when sent, our courier network delivers to St Albans addresses within one to two working days.

Contrast that with the typical eight-to-twelve-week baseline lead time for packaging shipped from the EU or the Far East, before you even factor in a held up container or a customs holdup.

If you have got an urgent launch date or event deadline, please let us know at the inquiry stage.

We’ll be straightforward about whether the timeline is workable, rather than making a quick turnaround that leaves you down.

Tailored packaging for St Albans businesses

The box formats we supply cover most products, and every one is crafted to your measurements and supplied with your brand.

The packaging format that is appropriate depends on how the product is sold and sent, so the most direct way to get to the correct answer is to let know our packaging experts what you are packing.

Store and Goods Packaging

A branded carton handles the selling on the shelf when no one from your team is there to describe the product.

Reverse tuck-end boxes suit lighter retail items such as cosmetics, supplements and beauty products, while a crash-lock base holds heavier goods with a floor that won’t collapse in transit.

Both print across every panel, including the inside, so the branding is always visible no matter how the box is positioned on a shelf or in a stockroom.

Mailer Boxes for Internet Sellers

St Albans’s online brands are sending out without interruption.

A tailored mailer box is typically the only tangible touchpoint a customer has with the brand, as there is no shop visit or in person handover to rely on.

Printed inside and out, it guards the product across the courier network while making the unboxing itself feel like an instance of marketing. And a well fitted box also reduces the damage and returns that a poorly sized one can cause.

A plain brown outer will deliver the parcel, but it gives away nothing to the customer about who sent it or why it appears the way it does.

Make a memorable impact from the moment it arrives with Custom Pack Studio.

Custom Shipping Boxes UK

Token and exhibition boxes

Bespoke gift boxes are valuable.

A solid box with an convenient closure, metallic stamping on the lid, or a soft touch coating changes how a product seems before it has even been opened.

It is exactly the point for jewellery, perfume and boutique food brands, where the packaging makes up part of what the customer has paid for.

Hot foil stamping is the effect that does the most on a shelf, drawing the light in a way flat printing simply cannot, while soft touch coating performs best once the box is in their hands, as it suggests quality the moment they touch it.

Embossing lies between the two, creating a logo that can be visible and tactile, and it is especially effective on jewellery and perfume boxes, where the surface itself adds to the presentation.

Sleeves and wallets

Not every branding project requires a full box rebuild.

A branded sleeve fits over an existing tray or product and adds your branding without the need to redesign the entire pack, making it well suited for a short promotional run or a seasonal variant.

A wallet-style box folds neatly around flatter products such as cards or cosmetics sets, while custom printed inserts assist in stopping loose items moving inside a bigger box during transit.

BRCGS Packaging Materials

Cardboard containers and mailing boxes

A folding carton will not necessarily endure a lengthy delivery journey or protect a fragile item.

Corrugated board is designed for this purpose.

We produce corrugated cardboard boxes to bespoke pack sizes and produce them in full colour printing, so a St Albans brand shipping across the country enjoys added protection and brand presentation woven into one format, much more than a plain double walled box with a sticker simply put on top.

Sectors We Support Across St Albans

St Albans’s portfolio spans beauty and skincare brands, jewellery makers, food producers, corporate offices and e-commerce companies.

F&B businesses face the strictest requirements, as safety in contact with the product comes first over any regard of how the box appears.

That is where our BRC Global Packaging certification at High Hygiene level is important, whether you are a artisan bakery or a wholesale supplier. It is the standard that supermarket purchasers and independent retailers typically like to see before they will list a new product.

Jewellery brands frequently derive more value from their packaging investment than most other product categories.

A sturdy box with a custom-fitted insert is usually carrying an item worth far more than the box itself, so the overall presentation has to match that worth.

Beauty products and fragrance brands rely on protective packaging and high-quality finishes for much the same reason. The product is tiny, so the box does most of the convincing on a shelf.

E-commerce and subscription businesses depend on a mailer that can withstand the courier network without being damaged.

For numerous online sellers, the parcel is the sole physical interaction a customer has with the brand.

Zero minimum order, all quantity accepted.

Request the majority of packaging suppliers for 50 boxes printed with your design.

You may sometimes be asked to come back once you are able to commit to 500 or 1,000. This is a considerable request for a St Albans business trialling a new product or testing a small batch before it expands.

There is not any minimum amount in any way.

Order a single sample to evaluate print quality, fifty boxes for a market stall, or thousands once a retail listing demonstrates demand. The process and pricing structure remain the same at every quantity.

The unit cost decreases as quantity rises, as is typical throughout the packaging sector.

Repeat orders retain the original artwork and configuration, so you are never charged twice for the design work.

We set out pricing and lead time in writing before production starts, so there will be no gap between the quotation and what shows on the invoice.

Graphic design assistance available regardless of which stage you are in.

You need not a designer on staff to make a custom packaging order here.

If you have a brand logo and a basic idea of what you want, that is enough to start. Our team will define the box design, produce the print-ready artwork and provide you with a proof to approve before anything goes to press.

For a product that does not suit an off the shelf format, the structural design is already included in the price. It is not charged as an extra.

Designs sent as a JPEG are reworked to achieve correct print specifications.

The majority of artwork arrives lacking the image resolution or bleed that the box truly needs.

Our team verifies colour accuracy, resolution and bleed against the press profile before anything goes to production, so what prints corresponds to the version you approved.

A consultation is available if you would rather to go through the options before agreeing to a specification.

You may also make use of our own online design tool if you wish to create the artwork yourself.

Ethically Obtained, Reusable Materials

Every container we create is 100% recyclable and produced from board carrying FSC and PEFC certification. This means it can be traced back through an verified supply chain to a responsibly managed forest.

We’re moving away from single use plastic and EPS foam throughout the collection, swapping them for paper-based and biodegradable alternatives wherever the format allows. Those materials break down properly at the end of their life in a way that plastic and foam do not.

If an authentic sustainability claim matters to your business and your audience, we can help guide you through the different ways your custom packaging makes an impact in helping to reduce waste.

Top Reasons St Albans Businesses Choose Custom Pack Studio as their Packaging Supplier

1 manufacturing facility, from start to finish

Every container we produce is trimmed, marked and completed all on site at our Irvine factory.

The same team monitors quality through every stage, rather than the work being handed from one subcontractor to another.

A shade that looks correct on screen does not always print the same, and the person checking it is the one operating the press.

Problems are found and fixed before a box arrives at dispatch, by the same team that identified the problem in the first place.

The board and ink are also sourced from the same suppliers, time after time, so a colour that matched exactly against your first proof will still match exactly your fifth reorder two years later.

Strengthened by close to three decades in print and packaging

The Custom Pack Studio was introduced in 2025, yet the factory that supports it has a much longer history.

We are part of the team at KennedySmith (Press) Ltd, a well-established print and packaging manufacturer that has operated presses since 1997.

That background has given us established relationships with board mills and material suppliers. It also means we have a team that has already dealt with most the challenges a new packaging order can present.

This is reflected in small points, such as understanding which board weight can withstand a courier journey.

It further explains why we can deal with a delicate perfume box and a heavy duty shipping carton in the same week, with presses that have managed both for years.

Our Packaging Facility

Assigned point of contact during the order

You will be looked after by the same person throughout your initial contact right through to the final delivery.

There is handoff between your sales team and a separate production department.

They understand your specifications, your deadline and what you requested at the proof stage, so you do not need to say it again at every step.

When a material is on back-order or a finish needs reviewing, you will receive this personally from the person handling your job.

This also means you will not ever have to explain your order from the start to a new person partway through the work.

You can reach that person straight away by phone, email or text, without needing to use a general enquiries inbox first.

A identical procedure, irrespective of the number

A one sample and a five thousand unit reorder are subject to the very same proofing and quality checks before either departs from the factory.

No thing is sped along just because the run is small, and no thing is checked more closely simply because it is substantial.

A St Albans company trying a new product gets the same treatment as one submitting a repeat order for a national retail listing. The process stays unchanged, whatever the order size.

That regularity counts considerably more than any saving secured through a greater batch, because a non-matching run will end up costing more to fix than it saved you in price per unit.

Whether that is fifty units for a market test or several many for a shop rollout, the proofing sign off operates in the same way each time.

Receive a free estimate for custom packaging in St Albans

Ring 01294 314 919 or email contact@custompackstudio.co.uk. Let us know what you are packing, roughly how many you need, and how the product is marketed or shipped. We will reply with a written quote and no obligation to order.

If you are not ready to go ahead to a full order? Ask for a physical sample first, free of charge. You will see exactly how the colour looks in natural light and how the soft touch finish feels in your hand, instead of relying on a screen.

Design support is always available when you need it, there is not any minimum order requirement, and each box is made specially for your product rather than taken from a shelf of templates.

We manufacture every product ourselves and supply to St Albans and all over the UK from our own factory in Irvine. View our full range of packaging products or contact the team directly to get started.

Our Process

From idea to product in 
three easy steps

Step 1
Select and Configure

Select from our range of packaging styles and configure dimensions and specifications.

Step 2
Design your branded packaging

Create or upload your existing designs for each area and insert.

Step 3
Send to Print!

Once you are happy send your order to us and we will look after bringing your design to life!

About Us

All About Custom Pack Studio
A few words from Custom Pack Managing Director, Joni Tan:

“One thing I delight in hearing after a meeting is ‘well, that was easy.’

That’s not an accident as it’s exactly what we set out to build. I genuinely believe that great packaging shouldn’t be a privilege reserved for businesses with big budgets or big order volumes.

Every product deserves to be presented well, whatever stage you’re at. Whether you want to talk it through with us or just jump straight into our online design tool and do it yourself, we’ve made sure there’s a straightforward route in for every kind of business.

No minimums, no hidden costs, no hoops to jump through. Custom Pack simply offers great packaging, made right here in Scotland.”

Custom Pack Studio & Kennedy Smith
Custom Pack Studio Managing Director Joni Tan

Based in Irvine, Custom Pack Studio is home to one of Scotland’s most advanced packaging development facilities.

Our experienced team has been working in the packaging industry for decades in tandem with Kennedy Smith. Our goal is to help individuals and businesses from any sectors to design and develop quality packaging exactly how you envision it. 

Whether you are an established brand looking for a packaging solution to help you scale and match your growth journey, or a new local family business looking for your products to hit the market in style, Custom Pack Studio is here to meet all your packaging needs.

Riverside Business Park, Irvine
Based at one of Scotland's most advanced packaging development centres, we have the tools and capabilities to meet the packaging needs of businesses of all shapes and sizes.
Location
2 Brewster Pl, Irvine KA11 5DD
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    2 Brewster Pl, Irvine KA11 5DD