UK Manufactured
No minimum order
Fast Turnaround
100% Recyclable
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Custom Packaging Totton

You are working with a UK team during UK business hours, and when you telephone, a UK number answers. There is no minimum order for any item we make, so a single sample and a five-thousand-unit reorder follow exactly the same process.

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UK Manufactured

Fully manufactured in our Scotland-based manufacturing facility.

Fully Customisable - Homepage - 720px
No minimum order

As many or as little as one product can be ordered.

Food Packaging Edinburgh
Fast Turnaround

Fast turnaround on custom product development.

No Minimum Order - Homepage - 720px
100% Recyclable

We are FSC Certified with Net-Zero ambitions

Sustainable Packaging for Small Businesses
Custom Packaging Totton

Exploring Why a United Kingdom Manufacturer Is the Smart Choice for Totton

Custom Pack Studio is a part of KennedySmith (Press) Ltd, an established manufacturer that has been producing print and packaging in Scotland since 1997.

When you ask about a finish, a material, or a deadline, you are dealing with someone who works the press every single day. They don’t need to pass your question on to a factory overseas and wait for an answer.

Domestic delivery is fast and consistent in a way an overseas order seldom is.

The majority of orders are completed within 2 to 3 weeks after you sign off on the proof, and once shipped, our courier network delivers to Totton addresses within 1 to 2 working days.

Compare this with the standard 8 to 12 week baseline lead time for packaging shipped in from the EU or the Far East, before you you even allow for a delayed container or a customs hold-up.

If you have an significant event deadline or event deadline, please let us know at the enquiry stage.

We’ll be straightforward about whether the timeline works, rather than offering a turnaround that disappoints you.

Custom Packaging for Totton Businesses

The box formats we provide suit most products, and each is made to match your dimensions and finished with your branding.

The correct format is determined by the way in which the product is marketed shipped, so the fastest way to get the accurate answer is to let know to our packaging experts what you are putting in .

Retail and Product Packaging

A printed carton handles the sales pitch on the shelf when no one from your team is on hand to explain the product.

Reverse tuck end boxes are well suited for lighter shop goods such as toiletries, supplements and personal care products, while a crash lock base provides heavier items with a strong floor that will not buckle in transit.

Each prints across each panel, covering the inside, so the branding stays visible regardless of how the box ends up placed on a shelf or in a stockroom.

Mailer Boxes for E-commerce Stores

Totton’s online retail brands are dispatching continuously.

A custom mailer box is often the only real-world touchpoint a customer has with the brand, as there is no shop visit or face-to-face handover to rely on.

Labelled inside and out, it protects the product throughout the courier network while making the unboxing itself seem like an instance of marketing. And a well-sized box also lowers the damage and returns that a poorly sized one can cause.

A unmarked brown outer can allow the parcel sent on its way, but it does not reveal the customer anything about where it came from or how it looks.

Make a lasting impact from the moment it comes through with Custom Pack Studio.

Custom Shipping Boxes UK

Token and Exhibition Containers

Custom gift boxes can make a difference.

A rigid box with an convenient closure, foil print on the lid, or a smooth-touch coating changes the way a product is seen before it is even opened up.

It is precisely the situation for jewellery, perfume, and boutique food brands, where the packaging is part of what the customer has paid for.

Metallic stamping is the treatment that delivers the greatest impact on a shelf, catching the light in a way standard print never can, while soft-touch coating performs best once the box is in a person’s hands, as it suggests quality the second they feel it.

Debossing lies between the two, adding a logo that can be seen and felt, and it is particularly effective on jewellery and perfume boxes where the surface itself forms part of the finish.

Sleeves and wallets

Not every brand initiative needs a complete box rebuild.

A branded sleeve slides over an existing tray or product, bringing your branding without the need to redesign the full pack, which is perfect for a limited promotional run or a limited-edition variant.

A wallet style box folds tidily around flatter products such as cards or cosmetics sets, while internal inserts stop loose items from moving inside a larger box during transit.

BRCGS Packaging Materials

Heavy-duty Crates and Shipping Parcels

A folding carton will never withstand a lengthy courier journey or a breakable item by itself.

Corrugated board is designed for that purpose.

We create corrugated cardboard boxes to bespoke pack sizes and print them in full colour printing, so a Totton brand shipping nationwide enjoys added protection and branding woven into one format, well beyond a plain double walled box with a sticker simply placed on top.

Fields We Specialize In Across Totton

Totton’s client mix includes beauty and skincare brands, jewellery businesses, food producers, office spaces and e commerce businesses.

Food-and-drink businesses have the most stringent requirements, as safe contact in contact with the product takes priority over any thought of how the box appears.

That is where our BRC Global Packaging certification at High Hygiene level really makes a difference, whether you are a small-batch bakery or a bulk supplier. It is the criterion that supermarket procurement teams and independent stores typically want to see before stocking a new product.

Jewellery brands frequently gain a higher return from their packaging investment than the majority of different categories.

A rigid box with a fitted insert is commonly used to store an item worth considerably more than the box itself, and the presentation must reflect that value.

Cosmetics and fragrance brands rely on protective fitments and premium finishes for much the same reason. The item itself is tiny, so the box does most of the convincing on display.

E-commerce and subscription businesses need a mailer that can endure the courier network without damage.

For numerous online sellers, the parcel is the only tangible touchpoint a customer has with the brand.

Absolutely no minimum order, any quantity welcomed

Request most packaging suppliers for 50 boxes printed with your design.

You will frequently be expected to come back once you are ready to order to 1,000. That is a substantial demand for a Totton business evaluating a new product or trialling a small batch before scaling up.

We do not set any minimum requirement.

Purchase a single sample to assess print quality, fifty boxes for a market stall, or a few thousand once a retail listing proves demand. The ordering process and pricing structure stay the same at every quantity.

Per-unit price falls as quantity goes up, which is typical throughout the packaging industry.

Repeat orders utilise the same artwork and setup, so you are not charged twice for the design work.

We confirm the cost and lead time in writing before production commences, so there is no difference between the estimate and the invoice.

Design support available regardless of the stage you are at

You needn’t have an in house designer to arrange bespoke packaging here.

If you have a logo and a clear idea of what you want, that is enough to start. Our team will work out the box structure, prepare the print ready artwork and share a proof for your approval before anything goes to press.

For a product that does not suit an off the shelf design, structural design is covered in the cost. It is not added as an extra.

Files sent as a screenshot are rebuilt to achieve correct print requirements.

Most artwork comes without the necessary resolution or bleed that a box truly requires.

Our team reviews colour accuracy, resolution and bleed against the press profile before anything goes to production, so the printed result corresponds to your approved artwork.

A design appointment is available if you would rather to discuss the options before committing to a plan.

You can additionally use our own web-based design tool if you would wish to design the artwork yourself.

Recyclable, consciously sourced materials

Every box we manufacture is 100% recyclable and made from board carrying FSC and PEFC certification. This means it can be followed through an audited supply chain back to a responsibly managed forest.

We are moving away from single use plastic and EPS foam throughout the range, replacing them with paper-based and biodegradable alternatives wherever the format permits. These materials degrade naturally at the end of their life in a way plastic and foam do not do.

If a believable environmental claim counts for you and your customers, we can help guide you through the different approaches your custom packaging makes an difference by cutting down on waste.

Reasons Totton Businesses Select Custom Packaging Studio as Their Leading Packaging Provider

A Plant, From Inception through to Finish

Each box we create is cut, decorated and completed entirely within our Irvine factory.

The same team undertakes inspections at each stage, instead of the work passing between separate subcontractors.

A colour that seems correct on the screen does not always print identically in print, and the person checking it is the one managing the press.

Any problems are identified and fixed before a box reaches dispatch, by the same team that initially noticed the issue.

The board and ink are as well sourced from the very same suppliers again and again, so a colour that matched in your initial proof continues to matches your fifth reorder after two years.

Supported by close to three decades in printing and packaging

The Pack Studio launched in 2025, but the factory behind it goes back a lot further back.

We are part of KennedySmith (Press) Ltd, a leading print and packaging manufacturer using presses since 1997.

That track record gives us established relationships with board mills and material suppliers. It also gives a team that has already worked through most of the issues a new packaging order can bring.

That frequently manifests itself in small details, such as understanding which board weight can withstand a courier journey.

It additionally explains why we can manage a delicate perfume box and a heavy duty shipping carton within the same week, using presses that have processed both for years.

Our Packaging Facility

Your own personal contact throughout your order

You will work with the same person from your initial enquiry right through to the last delivery.

There is no handover between a sales department and a distinct production department.

They understand your specification, your deadline, and the details you requested at the proofing stage, so there is no reason to keep repeating yourself at every step.

If a material is on backorder or a surface finish needs reconsidering, you will hear it straight from the person managing your job.

It equally means you never have to explain your request from the beginning to a new person midway through production.

You may reach that person straight away by telephone, electronic mail, or text, without needing to use a main enquiries inbox.

A exact method, whatever the amount.

A single sample and a five thousand unit reorder are subject to the very same proofing and quality checks before either leaves the factory.

Nothing is hurried because the run is small, and nothing receives additional scrutiny because it is large.

A Totton business trialling a new product gets the same degree of service as one placing a repeat order for a national retail listing. The process stays unchanged, whatever the size of the order.

That regularity counts more than any savings on a larger order, because a mismatched batch costs far more to fix than it would have saved in unit price.

Whether it is 50 units for test marketing or a few thousand for retail rollout, the proofing sign off works in exactly the same way on every occasion.

Get a No-Cost Estimate for Personalised Packaging in Totton

Call 01294 314 919 or email contact@custompackstudio.co.uk. Let us know the items you are packing, about how many you need, and how the product is sold or shipped. We will get back to you with a written quote and no obligation to order.

If you’re not prepared to go ahead to a full order? Ask for a physical sample initially, totally at no cost. You’ll see exactly how the colour appears in natural light and how a soft touch finish sits in your hand, instead of relying on a screen and simply hoping for the best._

Design assistance support is always available whenever you require it, there is no minimum order to meet, and every box is made to suit your product, rather than picked from a shelf of templates.

We make every product ourselves and deliver to Totton and across the UK straight from our own Irvine factory. Explore our full range of packaging products or chat with the team directly to get started.

Our Process

From idea to product in 
three easy steps

Step 1
Select and Configure

Select from our range of packaging styles and configure dimensions and specifications.

Step 2
Design your branded packaging

Create or upload your existing designs for each area and insert.

Step 3
Send to Print!

Once you are happy send your order to us and we will look after bringing your design to life!

About Us

All About Custom Pack Studio
A few words from Custom Pack Managing Director, Joni Tan:

“One thing I delight in hearing after a meeting is ‘well, that was easy.’

That’s not an accident as it’s exactly what we set out to build. I genuinely believe that great packaging shouldn’t be a privilege reserved for businesses with big budgets or big order volumes.

Every product deserves to be presented well, whatever stage you’re at. Whether you want to talk it through with us or just jump straight into our online design tool and do it yourself, we’ve made sure there’s a straightforward route in for every kind of business.

No minimums, no hidden costs, no hoops to jump through. Custom Pack simply offers great packaging, made right here in Scotland.”

Custom Pack Studio & Kennedy Smith
Custom Pack Studio Managing Director Joni Tan

Based in Irvine, Custom Pack Studio is home to one of Scotland’s most advanced packaging development facilities.

Our experienced team has been working in the packaging industry for decades in tandem with Kennedy Smith. Our goal is to help individuals and businesses from any sectors to design and develop quality packaging exactly how you envision it. 

Whether you are an established brand looking for a packaging solution to help you scale and match your growth journey, or a new local family business looking for your products to hit the market in style, Custom Pack Studio is here to meet all your packaging needs.

Riverside Business Park, Irvine
Based at one of Scotland's most advanced packaging development centres, we have the tools and capabilities to meet the packaging needs of businesses of all shapes and sizes.
Location
2 Brewster Pl, Irvine KA11 5DD
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    2 Brewster Pl, Irvine KA11 5DD