Why would you select customised packaging
A conventional box creates room around the product, making it rattle during transit until foam or paper is added to stop movement.
Conventional packaging with a sticker is straightforward, but it is intended for no one in particular.
Custom Pack Studio designs bespoke packaging around your product, making sure the box, print and finish suit your brand rather than overshadowing it.
We manufacture custom boxes, mailer boxes, gift packaging and printed accessories for companies across Townhill and the surrounding valleys, with orders ranging from a single sample to a pallet load delivered directly to a warehouse door.
Nothing we produce requires a minimum order, enabling you to set stock and storage costs aside until a product has proved it sells.
Provide your packaging requirements, and we’ll tailor the recommendation to fit the product perfectly.
What bespoke packaging entails
Custom packaging creates the box around your product from the beginning, meaning that its size and printing correspond exactly to what you are packing.
You choose the measurements, ensuring a custom-sized box keeps the product secure rather than letting it rattle within surplus space created by a generic size.
Every element, including the construction, board weight, printing and finish, is customised to the contents and the manner they are transported.
Printing a logo on a stock box produces personalised packaging, representing a more modest undertaking than a fully customisable design.
With bespoke packaging, each panel, fold and finish can be tailored, even for a single run, allowing you to create packaging that fits precisely without compromise.
Wrapping types we create for Townhill firms
We provide an wide range of packaging boxes, made to bespoke dimensions and printed in full colour with your artwork.
Choosing the right box style and packaging depends on what you sell and how it is handled, while our packaging specialists will take you through the options available.
Store cartons and branded packaging
Reverse tuck end cartons remain a retail packaging standard, ideal for lighter products such as cosmetics and supplements, with flaps that tuck in at both the top and bottom.
Crash lock boxes are more robust cardboard lock boxes with a base that snaps flat when opened, stopping heavier items from forcing the bottom out.
Delivery and internet shopping boxes
A custom mailer box protects your product across the courier network, transforming delivery into an exciting part of the brand experience while increasing visibility through printing on both the inside and outside, rather than just the outer face.
Gusseted versions of these custom printed boxes create additional depth, giving bulkier items room to sit securely without shifting.
Gift boxes, sturdy boxes and gable boxes
Rigid boxes, magnetic closure gift boxes and other branded boxes provide purchases made as gifts with the presentation customers expect, without requiring them to wrap anything on their own.
Gable boxes, complete with a handle that folds up, are an excellent choice for food gifts and hampers.
For high-end ranges, we may specify SBS board, that is, solid bleached sulphate, a bright, food safe paperboard, rather than standard carton stock. Foil and soft touch lamination finishes can enhance further the result.
Develop guidance for your Townhill brand
Every order includes packaging design support, irrespective of how far your artwork has advanced.
If you’ve got a logo and branding guidelines, our design experts produce print-ready files and confirm that colours reproduce correctly on board, as packaging requires greater resolution than website imagery.
You need no design experience to create packaging that suits your brand. Beginning with no more than a logo, our team develops the structure and creates professionally designed, print-ready artwork alongside you, clarifying every technical decision as it arises.
Our online tool allows you to customise a box and preview its look on screen before printing, while Pantone colour matching maintains consistency each time you make a repeat order.
When you require packaging printed bilingually in English and Welsh, our team regards this as a standard artwork requirement, managed in exactly the same manner as any other language or colour change.
Specialised packaging for the Townhill’s operations
Cuisine and refreshments
Welsh Lamb and Welsh Beef hold Protected Geographical Indication status, whereas all food packaging that is in contact with meat or dairy must satisfy food contact standards, regardless of where it is manufactured on either side of the border.
We have BRC Global Packaging certification at High Hygiene level, which means our food packaging is made in controlled and traceable conditions that retailers verify before listing products.
Beverages and distilling
During the past two decades, Wales has established a genuine drinks scene, from distilleries in Brecon Beacons to more recent gin and whisky producers farther north.
Bottle presentation boxes must endure transportation while maintaining their visual appeal on the shelf, with finishes including foil stamping and embossing providing much of the impact required for limited releases and seasonal gift sets.
Toiletries and beauty products for Townhill
Cosmetic and skincare brands require cartons that safeguard delicate glass and compacts whilst looking good on the shelf.
We manufacture cosmetics packaging with soft touch lamination, foil and embossing, while rigid boxes are suitable for premium ranges that must support a higher price point.
Online shopping and membership labels
Retail ready and display packaging are important when products are placed in shops or marketplace fulfilment centres, but subscription brands face a distinct challenge.
Because the same client opens an almost identical box each month, maintaining a consistent finish is as important as the original design.
Packaging designed to match your product’s exact dimensions keeps items secure in transit, lowering damage claims and returns from ecommerce orders.
A tailored insert or printed tissue secures the product during transit, whilst ensuring the print remains visible straight away as the box opens.
When a subscription brand reorders each month, maintaining uniform box dimensions keeps pallet capacity and warehouse racking predictable, an increasingly important consideration once volumes exceed several hundred units.
Supplying to Townhill from our Scottish facility
Everything is produced at our Irvine site, with delivery throughout the UK to businesses in Townhill provided as standard.
Most orders arrive at a Townhill address within two to three weeks following proof approval, following the same timetable as all our packaging throughout the UK.
Custom Pack Studio belongs to KennedySmith (Press) Ltd, a well-established packaging manufacturer producing print and packaging since 1997. Its experienced team produces the boxes using its own presses.
You’ll check a proof and, when the format requires it, a physical sample before full production starts. Repeat orders use the same artwork, so scaling up never means beginning from scratch!
Employing a single box company for packaging throughout your entire product range streamlines the process.
Enjoy a single invoice and a single point of contact, instead of seeking out multiple suppliers, each quoting a different price for a different week.
Environmentally friendly packaging as expected
Each box we produce is 100% recyclable as its board is recyclable.
Our board and paper are sourced from FSC and PEFC certified sources, while audits trace each sheet through the supply chain to responsibly managed forests.
We are reducing single use plastic and EPS foam void fill across our processes, as neither material is easy to recycle and both create disposal difficulties after a parcel has been opened.
Where the design allows, biodegradable or paper-based protection is used in their place.
No minimum minimum order quantity for Townhill companies
Across much of the industry, custom packaging requires minimum orders of 500 or 1,000 units, obliging you to finance stock and storage before establishing whether a product will sell.
There is no minimum order requirement whatsoever.
Small businesses may order a one sample, limited runs for testing, or a complete production run once demand has been established, with the unit price varying according to the quantity ordered.
You will consistently receive a written quote prior to production commencing, while the high quality materials and packaging products supplied for a run of fifty are identical to those supplied for a run of ten thousand.
Prior to placing a bigger order, ask for a printed sample to assess the print, colour and how comfortably it fits into your hand.
The best way to order tailor-made packaging
Send your brief by calling 01294 314 919 or via the online design tool, then let us know the product, quantity, and roughly the way it is sold.
Packaging design and proofing. We develop the packaging design suited to your product, prepare the print layout, and supply a proof for your approval.
Ask for a physical sample if the format requires one. Approve it when you are satisfied with the colour and construction.
Production and delivery. Your order is printed and finished in Irvine before reaching your Townhill address, typically within two to three weeks.
Bespoke wrapping Townhill Common Questions
Did you ship personalised packaging to Townhill?
Yes. We produce each product in Irvine, and then deliver throughout the UK as part of our standard service, extending to each corner of Townhill and all of Wales without levying a separate fee because the destination is further away from our factory.
What’s the minimum order to make packaging through Townhill?
There is no minimum order requirement. You may order one box or several thousand in whatever format, with pricing based on quantity and confirmed in writing before production starts.
Which parts of the packaging can I customise?
Every format gives you complete flexibility to alter the size, structure, board weight, print and finish, making sure the resulting packaging matches your brief exactly. Your branded packaging order can also be printed on the interior as well as the outside.
Can I receive samples of your packaging goods before submitting an order?
Yes. The sample is printed and finished to production standards, enabling you to verify that the colours meet your brief and the board feels right before approving a bulk order.
Could the packaging recyclable and can it biodegrade?
Every box is 100% recyclable. We avoid plastic laminates that prevent recycling unless food safety makes them necessary, and biodegradable protective materials are available where the format allows.
May someone place the exact Townhill design purchase once more?
Certainly! Reorders utilise the original artwork file, which means you can increase an order or repeat it for a new season without redesigning the packaging from scratch.
Request a cost-free quotation from Custom Pack Studio immediately
Call 01294 314 919 or email contact@custompackstudio.co.uk, providing your product, packaging requirements and intended quantities.
There is no minimum order, every project includes design support, and every piece of custom packaging created here starts with your product, rather than a template.
Begin your enquiry, and we will respond with a written quotation.
