Explanations select bespoke packaging
A conventional box leaves space around the product, causing it to rattle in transit until foam or paper is packed in to prevent movement.
Conventional packaging with a label applied to its side may be convenient, yet it is intended for no particular audience.
Custom Pack Studio makes bespoke packaging for your product, ensuring that the box, print and finish enhance your brand rather than overshadowing it.
We produce custom-made boxes, mailer boxes, gift packaging and printed accessories for companies across Treborth and the nearby valleys, with order quantities spanning one sample to a pallet load delivered directly to a warehouse door.
We require no minimum order for any item we make, enabling you to avoid storage and stock costs until a product’s sales potential is determined.
Tell us about your packaging needs, and we will customise the recommendation to suit the product itself.
What custom packaging covers
With custom packaging, your box is created around the product from day one, so its dimensions and print suit exactly what you are packing.
By selecting the dimensions, you ensure that a custom sized box secures the product firmly, rather than letting it to rattle within the unnecessary space of a standard size.
Even the structure, board weight, print and finish are bespoke to suit what is being packed and the way it travels!
Printing a logo on a stock box produces personalised packaging, requiring less work than a fully customisable design.
With bespoke packaging, each panel, fold and finish can be tailored, even for a single run, enabling you to create packaging that fits precisely without compromise.
Packing styles we produce for Treborth firms
We provide an comprehensive range of packaging boxes, made to custom dimensions and printed in full colour using your artwork.
Choosing the appropriate box style and packaging type hinges on your product and how it is handled. Our packaging specialists will guide you through the options available.
Retail cartons and bespoke branded packaging
Reverse tuck end cartons are a common retail packaging option, suited to lighter products including cosmetics and supplements, featuring closure flaps folding into both the top and bottom.
Crash lock boxes are a sturdier kind of lock box, constructed from cardboard with a base that snaps flat when opened, ensuring heavier products cannot force the bottom out.
Shipping and internet shop parcels
A bespoke mailer box protects your product across the courier network, turning delivery into an exciting part of the brand experience while boosting visibility by printing on the inside as well as the outside, rather than just the outer face.
Gusseted versions of these custom printed boxes offer extra depth, enabling bulkier items to sit securely without moving.
Present packages, solid packages and pitched-roof packages
Rigid boxes, gift boxes with magnetic closures and other branded boxes give products purchased as presents the polished presentation customers expect, without customers needing to wrap them.
Gable boxes featuring folding carry handles are ideal for food presents and hampers.
For premium ranges, we may specify SBS board, that is, solid bleached sulphate, a light-coloured, safe for food contact paperboard, instead of standard carton stock. Foil and soft touch lamination can further enhance the finish.
Design guidance for your Treborth business
We provide packaging design support with each order, irrespective of your artwork’s current stage.
If you have a logo and brand guidelines, our design specialists create print-ready files and check that the colours remain accurate on board, as packaging requires a greater resolution than a website image.
You do not need experience in design to develop packaging that suits your brand. Our team can begin with only a logo. Together, they develop the structure and expertly crafted print ready artwork, while supporting you through each technical decision along the way.
Our online tool enables you to personalise a box and preview its appearance on screen prior to printing, while Pantone colour matching maintains consistency whenever you make a repeat order.
If you need packaging produced in both English and Welsh, our team regards it as a standard artwork requirement, just like any other language or colour change.
Bespoke packaging for Treborth’s unique industries
Food and beverages
Welsh Lamb and Welsh Beef both hold Protected Geographical Indication status, while all packaging that comes into contact with meat or dairy must satisfy food contact requirements, irrespective of which side of the border it is manufactured.
Our BRC Global Packaging certification at High Hygiene level verifies that food packaging is manufactured within controlled, traceable processes, satisfying the checks retailers conduct before approving products for listing.
Beverages and spirit-making
During the past two decades, Wales has developed a genuine drinks scene, encompassing Brecon Beacons distilleries and newer gin and whisky producers across the north.
Bottle presentation boxes must withstand transport while preserving their shelf appeal, with finishes including foil stamping and embossing delivering a great deal of the impact for a limited release or seasonal gift set.
Skincare and glamour
Cosmetic and skincare brands require cartons that protect fragile glass and compacts while looking presentable on shelves.
We produce cosmetics packaging featuring soft touch lamination, foil and embossing, while rigid boxes give premium ranges the presence to support a higher price point.
Online shopping and recurring companies
Packaging created for retail shelves or marketplace fulfilment centres matters, however, subscription brands experience a distinct challenge.
Because the same customer opens an nearly identical box monthly, keeping a consistent finish is just as important as the original design.
Effective ecommerce packaging, precisely tailored to your product packaging, keeps items secure in transit while reducing damage claims and returns.
A fitted insert or printed tissue stops the product from shifting in transit, whilst keeping the print visible once the box opens.
For a subscription-based brand that reorders monthly, keeping consistent box dimensions preserves predictable pallet capacity and warehouse racking, becoming progressively important as volumes exceed several hundred units.
Shipping to Treborth from our Scotland workshop
Everything is manufactured at our Irvine facility, with UK delivery to businesses in Treborth included as standard.
Following proof approval, deliveries to a Treborth address generally reach within two to three weeks, matching the timetable for all our packaging across the UK.
Custom Pack Studio is part of KennedySmith (Press) Ltd, a packaging manufacturer producing print and packaging since 1997. Its long-standing staff makes the boxes on its own presses.
You’ll review a proof and, when required by the format, a physical sample before full production begins. Reorders use the same artwork, so scaling up never means beginning from scratch!
Working with one box company for packaging throughout your entire product line makes everything simple.
It all flows through one invoice and a single point of contact, sparing you the frustration of pursuing multiple suppliers quoting different prices for different weeks.
Eco-friendly packaging as usual practice
Every box we produce is fully recyclable, thanks to the board it is made from.
Our board and paper start with FSC and PEFC certified sources, while every sheet is traced through an audited supply chain to responsibly managed forests.
We are cutting down on single use plastic and EPS foam void fill throughout our processes because neither is readily recyclable, causing disposal difficulties once a parcel is opened.
Where the design allows, biodegradable or paper-based protection replaces them.
Zero minimum purchase for Treborth companies
Across the wider industry, custom packaging often requires minimum orders of 500 or 1,000 units, requiring you to fund stock and storage before knowing if a product will sell.
There is no minimum order requirement at all.
Small businesses can order one sample, a limited trial run, or a complete production batch after proving demand, with per unit pricing adjusted for each order quantity throughout the range.
You will always receive a written quote prior to production commencing, while the high quality materials and packaging products provided for a run of fifty are identical to the ones provided for a run of ten thousand.
Prior to purchasing in volume, ask for a printed sample and inspect its printing, colour and how it sits in your hand.
Steps on how to order custom packaging
Provide your brief by telephoning 01294 314 919 or accessing the online design tool. Let us know the product, required quantity, and approximately how it is sold.
Design and proofing. We develop packaging design appropriate for your product, prepare the print layout, then provide a proof for your approval.
Ask for and approve a sample. If the format requires one, order a physical sample, then sign off when you are satisfied with the colour and construction.
Production and delivery. Your order is printed and completed in Irvine prior to being delivered to your Treborth address, generally within two to three weeks.
Bespoke packaging Treborth FAQs
Do you folks offer personalised packaging shipment to Treborth?
Certainly. We manufacture each item in Irvine, with standard delivery available across the UK, including every part of Treborth and Wales, without an additional charge for greater distance from the factory.
Which is the least parcel order in Treborth?
No minimum order is required. You can request one box or several thousand in any format, with pricing adjusted according to quantity in a written quotation provided before production commences.
Which packing elements can I customise?
Dimensions, structure, board weight, print and finish can all be customised for each format, making sure the designed packaging fulfils your brief exactly. A branded packaging order can also be printed on both the inside and outside.
Would you give examples of your packing products before I make an order?
Absolutely! Your sample is delivered printed and finished exactly as it would be in production, enabling you to check the colours satisfy your brief and ensure the board feels right before authorising a bulk order.
Can the packaging suitable for recycling and can it break down naturally?
Each box is 100% recyclable. We do not use plastic laminates that prevent recycling unless food safety requires them, while biodegradable protective materials are employed whenever the format allows.
May someone place the same design order at a later time?
Yes, repeat orders use the original artwork file, so increasing an order or repeating it for a new season doesn’t require the packaging to be redesigned from the ground up.
Get a free quote from Custom Pack Studio immediately
Share your product, packaging requirements and anticipated quantities by calling 01294 314 919 or emailing contact@custompackstudio.co.uk.
There is no minimum order, each project comes with design support, and every piece of custom packaging made here starts with your product, rather than a template.
Start your enquiry, and we will respond with a written quotation.
