Reasons prefer bespoke packaging
A regular box leaves room around the product, allowing it to rattle in transit until foam or paper is added to prevent movement.
Standard packaging with an adhesive label is simple, but it is intended for nobody in particular.
Custom Pack Studio designs tailored packaging around your product, ensuring the box, print and finish complement your brand rather than overshadowing it.
We make custom boxes, mailer boxes, gift packaging and printed accessories for companies throughout Tredegar Park and the valleys beyond, with orders varying from one sample to a complete pallet delivered straight to your warehouse door.
We have no minimum order, so stock and storage costs remain out of the picture until you know that a product sells.
Share your packaging requirements, and we’ll tailor the recommendation to fit the product itself.
What bespoke packaging entails
Custom packaging designs the box around your product from the beginning, meaning that its size and printing correspond exactly to what you are packing.
Choose the measurements, allowing a custom-sized box to secure the product firmly without unnecessary movement caused by a standard size.
Even the structure, board weight, print and finish are custom designed to suit what is being packed and the way it travels!
Printing your logo on a stock box results in personalised packaging, involving less work than a fully customisable design.
With customised packaging, every panel, fold and finish can be customised, even for a single item, enabling you to create packaging that fits precisely and with no compromise.
Wrapping solutions which we offer for Tredegar Park companies
We make a comprehensive range of packaging boxes in bespoke sizes, printed in full colour using your artwork.
Selecting the most appropriate box style and packaging format is based on your products and their handling requirements, which our packaging specialists will explain clearly.
Shop cartons and brand packaging
Reverse tuck end cartons are a conventional retail packaging type for less heavy products, such as cosmetics and supplements, with flaps that tuck into place at the top and bottom alike.
Crash lock boxes are a stronger type of cardboard lock box, with a base that snaps flat when opened, stopping heavier products from forcing the bottom out.
Mailer and web store parcels
A bespoke mailer box safeguards your product across the courier network, turning delivery into an exciting part of the brand experience while increasing visibility by printing on the inside as well as the outside, rather than just the outer face.
Gusseted variants of these custom printed boxes provide extra depth, allowing bulkier items room to rest securely.
Keepsake boxes, rigid boxes and carton boxes
Rigid boxes, magnetic closure gift boxes and other branded packaging give gifts with the presentation customers expect, without them having to wrap anything themselves.
Gable boxes, with a handle that folds up, are particularly suitable for food gifts and hampers.
For high-end ranges, we may select SBS board (solid bleached sulphate, a bright, food safe paperboard) over standard carton stock, while finishes such as foil and soft touch lamination enhance the result.
Develop support for your Tredegar Park business
Each order includes packaging design support, regardless of the stage your artwork has reached.
If you have a logo and brand guidelines, our design specialists prepare print ready files and verify that colours are reproduced accurately on board, because packaging needs higher resolution than a website image.
You do not need prior design experience to develop packaging that reflects your brand. Our team can begin with a logo alone, define the structure and produce expertly designed artwork ready for print working with you, clarifying each technical decision as it arises.
Our web-based tool lets you to customise a box and preview its look and feel on screen before it reaches print, while Pantone colour matching ensures every repeat order stays consistent.
If you need packaging printed in both English and Welsh, our team considers this to be a routine artwork requirement and handles it just as we would any other language or colour change.
Bespoke packaging for Tredegar Park’s sectors
Dishes and drinks
Welsh Lamb and Welsh Beef have Protected Geographical Indication status, while all food packaging that comes into contact with meat or dairy must meet food contact standards, wherever it is manufactured on either side of the border.
We hold BRC Global Packaging certification at High Hygiene level, ensuring our food packaging is made in controlled, traceable conditions reviewed by retailers prior to stocking products onto their shelves.
Refreshments and distillation
During the past two decades, Wales has established a authentic drinks scene, from distilleries in Brecon Beacons to more recent gin and whisky producers further north.
Bottle presentation boxes must withstand transit while retaining their shelf appeal, with finishes such as foil stamping and embossing delivering a great deal of the impact for a limited release or seasonal gift set.
Cosmetics and grooming
Cosmetic and skincare brands require cartons that protect delicate glass and compacts while looking good on the shelf.
We manufacture cosmetics packaging with soft touch lamination, foil and embossing, while rigid boxes suit premium ranges that need to support a higher price point.
E-commerce and recurring payment brands
Retail ready and display packaging are important when products sit in shops or marketplace fulfilment centres, whereas subscription brands encounter a distinct challenge.
Because the same customer opens an nearly identical box each month, keeping a uniform finish is just as important as the initial design.
Effective ecommerce packaging, tailored precisely to your product packaging, secures items in transit while reducing damage claims and returns.
A fitted insert or printed tissue keeps the product secure in transit, while the print remains in view as soon as the box is opened.
As a subscription brand places repeat orders each month, retaining consistent box dimensions keeps pallet capacity and warehouse racking predictable, an ever more important consideration when volumes exceed several hundred units.
Delivering to Tredegar Park from our Scotland facility
All products are manufactured within our Irvine facility, with standard UK delivery to businesses in Tredegar Park.
Most orders arrive at a Tredegar Park address within two to three weeks after proof approval, following the same schedule as our packaging throughout the UK.
Custom Pack Studio belongs to KennedySmith (Press) Ltd, a well-established packaging manufacturer producing print and packaging since 1997. Its experienced team produces the boxes with its own presses.
You will check a proof and, where the format calls for it, a physical sample before full production starts. Repeat orders use the same artwork, so scaling up never means starting from scratch!
Working with a single box company for packaging throughout your whole product line keeps everything simple.
You have one invoice and one dedicated point of contact, rather than pursuing multiple suppliers, each quoting a different price for a separate week.
Renewable packaging as default
Every box we manufacture is 100% recyclable because its board is recyclable.
Our board and paper are obtained from FSC and PEFC certified suppliers, where each sheet tracked via an audited supply chain to responsibly managed forests.
We are reducing single use plastic and EPS foam void fill across our processes, as neither material is easy to recycle and both create disposal difficulties after a parcel has been opened.
Where the design permits, biodegradable or paper-based protection is used instead.
Zero minimum buy for Tredegar Park businesses
Across the industry, custom packaging often necessitates minimum orders of 500 or 1,000 units, requiring you to finance stock and storage before knowing if a product will sell.
We require no minimum order whatsoever.
Small businesses may order one sample, commission a limited trial run, or move on to full production once demand is established, with unit pricing scaling at every quantity across this range.
You receive a written quote before production starts, while the high-quality materials and packaging products supplied for a run of fifty are identical to those supplied for a run of ten thousand.
Prior to purchasing in bulk, ask for a printed sample and inspect its printing, colour and how it sits in your hand.
The process to place a custom packaging order
Provide your brief by calling 01294 314 919 or via the online design tool, then let us know the product, quantity, and approximately how it is sold.
Design and proof. We develop packaging suited to your product, prepare the print layout, and send a proof for your review.
Request and authorise. Request a physical sample when the format calls for one, then sign off once you are happy with the colour and construction.
Production and delivery. Your order is printed and finished in Irvine before reaching your Tredegar Park address, typically within two to three weeks.
Custom wrapping Tredegar Park FAQ
Does your company offer tailored packaging distribution to Tredegar Park?
Yes. We manufacture all items in Irvine and offer standard delivery throughout the UK, covering every part of Tredegar Park and the whole of Wales, without charging a separate fee for locations farther from the factory.
What the amount for packaging through Tredegar Park?
No minimum order applies. Whether you need one box or several thousand in whatever format, you will be provided with quantity based pricing through a written quotation before production begins.
Which packaging elements can I personalise?
Size, structure, board weight, print and finish can all be changed for every format, making sure the packaging meets your brief precisely. Branded packaging can also include printing on both the inside and exterior.
Can you send packing item demonstrations ahead of I put in an order?
Yes. You receive a sample printed and finished exactly as it would be in production, enabling you to check that the colours meet your brief and the board seems suitable before authorising a bulk order.
Is the packaging be recyclable plus can it also be biodegradable?
Each box is 100% recyclable. We do not use plastic laminates that prevent recycling except when food safety requires them, while biodegradable protective materials are used whenever the format allows.
Is it possible to I put in the same Tredegar Park design order at a later time?
Yes, reorders use the original artwork file, allowing you to add to an order or get ready for another season without redesigning the packaging.
Get a complimentary quote from the Custom Pack Studio team right now.
Please call 01294 314 919 or email contact@custompackstudio.co.uk with details of your product, packaging requirements and anticipated quantities.
There is no minimum order requirement, design support forms part of every project, and every item of custom packaging produced here starts with your product, rather than a template.
Send your query and we will provide a written quotation.
