Why opt for pick personalised packaging
A standard box has space around the product, enabling it to rattle in transit until someone packs the gaps with foam or paper to keep it still.
Conventional packaging with a sticker on the side is the simplest route, but it serves no particular customer.
Custom Pack Studio designs tailored packaging around your product, ensuring the box, print and finish complement your brand rather than overshadowing it.
We create custom boxes, mailer boxes, gift packaging and printed accessories for businesses across Tremorfa and the valleys beyond. Orders can be as small as one sample or as large as a pallet delivered directly to your warehouse door!
Nothing we produce needs a minimum order, allowing you to leave stock and storage costs aside until a product has shown that it sells.
Share your packaging specifications, and we will tailor the recommendation to the product.
What custom packaging consists of
Custom packaging designs the box around your product from the beginning, meaning that its size and printing reflect exactly what you are packing.
You select the measurements, allowing a made-to-measure box to hold the product firmly without movement resulting from surplus space in a standard size.
The structure, board weight, print and finish are also individually designed to suit the contents and their journey.
Adding a logo onto a stock box produces personalised packaging, but it is a less extensive project than a completely customisable design.
Using customised packaging, you are able to modify each panel, fold and finish, even with a single run, producing packaging that fits without compromise.
Wrapping options we produce for Tremorfa organisations
We manufacture a full range of packaging boxes, made to bespoke sizes and printed in full colour using your artwork.
Selecting the appropriate box style and packaging depends on what you sell and how it is handled, while our packaging experts will take you through the options available.
Store cartons and custom branded packaging
Reverse tuck end cartons remain a standard for retail packaging, well suited for lighter products including cosmetics and supplements, with flaps that fold in at both the top and bottom.
Crash lock boxes are a more robust type of cardboard lock box, with a base that snaps flat when opened, preventing heavier products from forcing the bottom out.
Shipping and digital commerce boxes
A custom mailer box protects your product throughout the courier network, while turning delivery into part of the brand experience and strengthening visibility because it is printed inside and out, not solely across the outer face.
Gusseted versions of these custom printed boxes create extra depth, giving bulkier items space to rest securely without shifting.
Present containers, sturdy packages and gable cartons
Rigid boxes, magnetic close gift boxes and other branded boxes provide products bought as gifts with the refined presentation customers expect, removing the need for customers to wrap them themselves.
Gable boxes, featuring a handle that folds up, are well suited to food gifts and hampers.
For premium ranges, we sometimes specify SBS board, or solid bleached sulphate, a light-coloured, food safe paperboard, rather than standard carton stock, while finishes including foil and soft touch lamination enhance the overall effect.
Build backing for your Tremorfa business.
Each order includes packaging design support, regardless of how far your artwork has advanced.
After your logo and brand guidelines are established, our design experts create files suitable for print and ensure colours remain true on board, where packaging demands higher resolution than website imagery.
Prior design experience is not required to produce packaging that reflects your brand. Our team can begin with nothing more than a logo, creating the structure and professionally designed, ready to print artwork with you, while explaining each technical decision clearly as it arises.
Our online tool lets you customise a box and view its appearance before printing. Pantone colour matching maintains every repeat order consistent.
If packaging is required in both English and Welsh, our team treats this as a standard artwork requirement, managing it exactly as it would any other language or colour change.
Custom packaging for Tremorfa’s sectors
Food and refreshment
Welsh Lamb and Welsh Beef both hold Protected Geographical Indication status, whereas food packaging in contact with meat or dairy must meet food contact standards, regardless of where it is produced on either side of the border.
Our BRC Global Packaging certification at High Hygiene level confirms that food packaging is manufactured within controlled and traceable processes, satisfying the checks retailers undertake prior to approving products for listing.
Tipples and distilleries
Throughout Wales, a flourishing drinks culture has emerged during the past twenty years, stretching from Brecon Beacons distilleries to newer gin and whisky makers in the north.
Bottle presentation boxes need to withstand transit while retaining shelf appeal, with finishes including foil stamping and embossing providing much of the impact for a limited release or seasonal gift set.
Makeup and grooming products for Tremorfa
For cosmetic and skincare brands, cartons must shield fragile glass and compacts while looking elegantly on the shelf.
We manufacture cosmetics packaging with soft touch lamination, foil and embossing, whereas rigid boxes give premium ranges the presence to support a higher price point.
Internet commerce and recurring labels
Retail ready and display packaging matter when products sit in shops or marketplace fulfilment centres, while subscription brands encounter a different challenge.
Every month, the same customer returns to an nearly identical box, rendering a dependable finish equally important as the initial design.
Packaging created to match your product’s exact dimensions holds items securely in transit, reducing damage claims and returns from ecommerce orders.
A fitted insert or printed tissue prevents the product from moving during transport, while confirming the print is immediately visible when the box is opened.
When a subscription brand reorders monthly, retaining consistent box dimensions makes pallet capacity and warehouse racking predictable, an ever more important consideration once volumes exceed several hundred units.
Transporting to Tremorfa from our Scottish studio
Everything is made at our Irvine facility, with UK delivery to businesses in Tremorfa included by default.
The majority of orders reach a Tremorfa address within two to three weeks after proof approval, following the same timetable as our packaging throughout the UK.
Custom Pack Studio belongs to KennedySmith (Press) Ltd, an well-established packaging manufacturer that has been producing print and packaging since 1997, with its experienced team making boxes on its own presses.
You get a proof and, where required by the format, a physical sample before full production begins. Repeat orders use the same artwork, allowing you to scale up without restarting the process again.
Using a single box company for packaging across your entire product range streamlines the process.
You receive one invoice and deal with one contact, steering clear of multiple suppliers quoting different prices for different weeks.
Ethical packaging as usual
Each box we manufacture is 100% recyclable as the board itself is recyclable.
Our board and paper are sourced from FSC and PEFC certified suppliers, where every sheet tracked through an audited supply chain to responsibly managed forests.
We are cutting down on single use plastic and EPS foam void fill throughout our processes as neither is readily recyclable, creating disposal difficulties after a parcel is opened.
Where the design allows, biodegradable or paper-based protection is used instead.
No minimum buy for Tremorfa companies
Across the wider industry, custom packaging frequently requires minimum orders of 500 or 1,000 units, leaving you to fund stock and storage before knowing whether a product will sell.
No minimum order is required.
Small businesses may order one sample, commission a limited trial run, or move on to full production once demand is established, with unit pricing scaling at every quantity across this range.
You will consistently receive a written quotation before production starts, while the high quality materials and packaging products supplied for a run of fifty are identical to those supplied for a run of ten thousand.
Prior to committing to a larger quantity, obtain a printed sample and assess the print, colour and how it fits in your hand.
How to make a bespoke packaging order
Share your brief! Call 01294 314 919 or use the online design tool, then inform us the product, quantity and approximately how it is sold.
Design and proofing. We develop packaging design appropriate for your product, prepare the print layout, then provide a proof for your approval.
Ask for and approve. Ask for a physical sample when the format calls for one, then sign off once you are satisfied with the colour and construction.
Production and delivery. Your order is printed and finished in Irvine, subsequently delivered to your Tremorfa address, normally within two to three weeks.
Personalised boxing Tremorfa FAQ
Will you send bespoke packaging to Tremorfa?
Yes. We make every item in Irvine, with standard delivery available across the UK, including all of Tremorfa and Wales, without an additional charge for greater distance from the factory.
What is the minimum order to place packaging through Tremorfa?
There’s no minimum order requirement. You can order a single box or several thousand in any format, with pricing determined by quantity and confirmed in writing before production begins.
Which packing elements can I personalise?
Each aspect of the format, such as size, structure, board weight, print and finish, can be adjusted, ensuring that the packaging matches exactly your brief. Branded packaging may additionally be printed inside and outside.
Could you give demonstrations of your packaging products before I submit an order?
Certainly. The sample is printed and finished to precisely the same standard as a production run, allowing you to verify that the colours meet your brief and that the board has the correct feel before authorising a bulk order.
Is the container recyclable and biodegradable?
Each box is fully recyclable. We avoid plastic laminates that prevent recycling, unless food safety makes them essential, while biodegradable protective materials are provided wherever the format allows.
Can one place the same design order again?
Yes, reorders are produced from the same artwork file, so expanding an order or repeating it for a new season does not require the packaging to be redesigned from the beginning.
Ask for a free quotation from Custom Pack Studio today.
Call 01294 314 919 or email contact@custompackstudio.co.uk, sharing your product, packaging requirements and preferred quantities.
There is no minimum order requirement, design support is part of every project, and every item of custom packaging produced here is developed around your product rather than a standard template.
Send your enquiry and we will provide a written quotation.
