How come choose customised packaging
A standard box leaves spare space around the product, allowing it to rattle during transport until somebody fills the gap with foam or paper to prevent it from moving.
Standard packaging with a sticker is straightforward, but it is intended for nobody in particular.
Custom Pack Studio creates customised packaging around your product, making sure the box, print and finish suit your brand rather than overshadowing it.
We produce custom boxes, mailer boxes, gift packaging and printed accessories for companies throughout Treorchy and the valleys beyond, with orders ranging from one sample to a complete pallet delivered directly to your warehouse door.
We have no minimum order on anything we make, meaning you do not incur stock and storage costs until a product demonstrates that it sells.
Share your packaging specifications, and we will tailor our recommendation specifically to the product concerned.
What personalised packaging consists of
Custom packaging begins with your product, with the box dimensions and print specification designed to suit exactly what you are packing.
Select your dimensions and make a custom-sized box that keeps the product secure, preventing it from rattling around in the unoccupied space of a generic-sized box.
The structure, board weight, print and finish are custom designed as well, carefully matched to what is being packed and how it travels.
Adding a logo on a stock box produces personalised packaging, but it is a less extensive project than a completely customisable design.
With customised packaging, each panel, fold and finish can be customised, including a single item, enabling you to create packaging that fits perfectly without compromise.
Wrapping types we create for Treorchy enterprises
We manufacture a complete range of packaging boxes, tailored to custom sizes and printed in full colour using your artwork.
Choosing the suitable style of box and packaging format depends on your products and the way they are handled. Our packaging specialists will guide you through the available options.
Retail boxes and custom packaging
Reverse tuck end cartons are a widely used retail packaging option, suited to lightweight products including cosmetics and supplements, with closure flaps folding into both the top and bottom.
Crash lock boxes are more robust cardboard lock boxes with a base that snaps flat when opened, preventing heavier products from forcing the bottom out.
Mailer and electronic commerce boxes
A custom mailer box protects your product across the courier network, transforming delivery into an exciting part of the brand experience while increasing visibility through printing on both the inside and outside, rather than just the outer face.
Gusseted versions of these custom printed boxes create additional depth, allowing bulkier items room to rest securely.
Gift boxes, rigid boxes and pitched-top boxes
Rigid boxes, magnetic close gift boxes and additional branded boxes give products bought as gifts the refined presentation customers expect, whilst saving them the effort of wrapping.
Gable boxes, featuring a handle that folds up, are well suited to food gifts and hampers.
For premium ranges, we sometimes specify SBS board, or solid bleached sulphate, a bright, food-safe paperboard, instead of standard carton stock, while finishes such as foil and soft touch lamination improve the overall effect.
Design help for your Treorchy brand
Each order includes support with packaging design, regardless of how far your artwork has developed.
If you have a logo and brand guidelines, our design specialists create print-ready files and check that colours remain accurate on board, as packaging requires higher resolution than a website image.
You need not have any previous experience in design to develop packaging that represents your brand. Our team can start with just a logo. Working together, you will determine the structure and produce professionally designed, print ready artwork, while we explain every technical decision as it arises.
Our online tool allows you to customise a box and check its appearance on screen before printing, while Pantone colour matching ensures that repeat orders remain consistent.
When you need packaging printed bilingually in English and Welsh, our team considers this as a standard artwork requirement, managed in precisely the same way as any other language or colour change.
Tailored packaging for the Treorchy’s industries
Food and beverages
Welsh Lamb and Welsh Beef each hold Protected Geographical Indication status, whereas packaging that contacts meat or dairy must meet food contact standards, irrespective of which side of the border it is made on.
We hold BRC Global Packaging certification at High Hygiene level, meaning our food packaging is manufactured in controlled and traceable conditions that retailers verify before listing products.
Tipples and spirit producers
During the past two decades, Wales has built a real drinks scene, spanning Brecon Beacons distilleries and more recent gin and whisky producers throughout the north.
Bottle presentation boxes must survive transit and appear smart on the shelf as well! Finishes such as foil stamping and embossing deliver much of the impact for a limited release or seasonal gift set.
Makeup and beauty
Cosmetic and skincare brands need cartons that safeguard delicate glass and compacts while looking good on the shelf.
We produce cosmetics packaging with soft touch lamination, foil and embossing, whereas rigid boxes are suitable for premium ranges that need to support a higher price point.
Online shopping and membership labels
Retail ready and display packaging are important when products are held in shops or marketplace fulfilment centres, while subscription brands face a distinct challenge.
Every month, the same customer revisits an almost identical box, rendering a dependable finish just as important as the original design.
Effective online packaging, created exactly to fit your product packaging, keeps items secure in transit and lowers damage claims and returns.
A fitted insert or printed tissue keeps the product firmly during transit, while the design is immediately visible when the box is opened.
For a subscription brand that places monthly reorders, sticking to identical box dimensions keeps pallet space and warehouse racking consistent, an ever more valuable benefit once volumes exceed a few hundred units.
Shipping to Treorchy from our Scotland factory
Everything is manufactured at our Irvine facility, with UK delivery to businesses in Treorchy included as standard.
After proof approval is obtained, most orders reach at a Treorchy address within two to three weeks, on the same timetable as the rest of our packaging throughout the UK.
Custom Pack Studio belongs to KennedySmith (Press) Ltd, an well-established packaging manufacturer that has produced print and packaging since 1997, with its experienced team making boxes on its own presses.
You receive a proof and, where the format requires it, a physical sample before full production starts. Reorders use the same artwork, so scaling up does not mean having to start again.
Employing a single box company for packaging throughout your entire product range makes the process simple.
You get one invoice and work with one contact, avoiding multiple suppliers quoting different prices for different weeks.
Eco-friendly packaging as usual
Every box we produce is completely recyclable, with this recyclability inherent in the board itself.
Our board and paper are sourced from FSC and PEFC certified sources, while audits trace each sheet through the supply chain to responsibly managed forests.
We are reducing single use plastic and EPS foam void fill throughout our processes because neither is easy to recycle, and both create disposal issues once a parcel is opened.
Where the design allows, biodegradable or paper-based protection is used instead.
Zero minimum purchase for Treorchy companies.
Across the sector, custom packaging often necessitates minimum orders of 500 or 1,000 units, forcing you to finance stock and storage before knowing if a product will sell.
There’s no minimum order requirement whatsoever!
Small businesses can select a single sample, a brief trial run, or a full production run after demand is demonstrated, with per-unit pricing scaling across every quantity in between.
You receive a written quote before production begins, while the high-quality materials and packaging products supplied for a run of fifty are identical to those supplied for a run of ten thousand.
Before placing a large order, get a printed sample to evaluate its print, colour and its fit in your hand.
How to place a personalised packaging order
Share your brief by calling 01294 314 919 or using the online design tool, then tell us the product, quantity, and approximately how it is sold.
Design and proof. We develop packaging that suits your product, prepare the print layout, and then provide you with a proof for checking.
Request a physical sample if the format needs one, then give your approval once you are happy with the colour and construction.
Production and delivery. Your order is printed and completed in Irvine before being delivered to your Treorchy address, typically within two to three weeks.
Personalised packaging Treorchy FAQs
Will you deliver bespoke packaging to Treorchy?
Yes. Everything is manufactured in Irvine, with standard delivery throughout the UK, including every part of Treorchy and throughout Wales. We make no additional charge for distance from the factory.
What’s the smallest order to make packaging with Treorchy?
There is no minimum order requirement. You may order one box or several thousand in whatever format, with pricing based on quantity and confirmed in writing before production begins.
Which wrapping features can I personalise?
Each aspect of the format, such as size, structure, board weight, print and finish, can be adjusted, ensuring that the packaging matches exactly your brief. Branded packaging may also be printed internally and externally.
Can you supply examples of your packing goods before I submit an order?
Yes. You get a sample printed and finished exactly as it would be in production, enabling you to check that the colours meet your brief and the board feels suitable before authorising a bulk order.
Is the packaging suitable for recycling and biodegradable?
Each box is 100% recyclable. We avoid plastic laminates that prevent recycling unless food safety requires them. Biodegradable protective materials are available where the format allows.
Can one submit the same Treorchy design order again?
Yes, repeat orders use the same artwork file, which means you can increase quantities or prepare packaging for a new season without redesigning everything from scratch.
Request a complimentary quote from Custom Pack Studio today
Call 01294 314 919 or email contact@custompackstudio.co.uk, providing your product, packaging requirements and intended quantities.
There is no minimum order, design guidance comes with each project, and each item of custom packaging made here is developed around your product rather than a standard template.
Submit your enquiry to us today, and we’ll get back to you with a written quotation!
