UK Manufactured
No minimum order
Fast Turnaround
100% Recyclable
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Custom Packaging Wednesbury

You are collaborating with a UK team during UK office hours, and when you call, a UK phone number picks up.There is no minimum order on everything we make, so a one-off sample and a reorder of five thousand units follow exactly the same process.

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UK Manufactured

Fully manufactured in our Scotland-based manufacturing facility.

Fully Customisable - Homepage - 720px
No minimum order

As many or as little as one product can be ordered.

Food Packaging Edinburgh
Fast Turnaround

Fast turnaround on custom product development.

No Minimum Order - Homepage - 720px
100% Recyclable

We are FSC Certified with Net-Zero ambitions

Sustainable Packaging for Small Businesses
Custom Packaging Wednesbury

Reasons why a UK manufacturer is suitable for Wednesbury

Custom Pack is part of KennedySmith (Press) Ltd, a manufacturer that has been making print and packaging in Scotland since 1997.

When you enquire about a finish, a material or a deadline, you are talking to someone who operates the press daily. They do not need to pass the question to an overseas factory and wait for a response.

Domestic delivery is speedy and consistent in a way that overseas orders seldom are.

Most orders are prepared within 2 to 3 weeks after you confirm the proof, and after dispatch, our courier network ships to Wednesbury addresses within one to two working days.

Compare the typical 8 to 12 week baseline lead time for packaging imported from the EU or the Far East, prior to you even factor in a delayed container or a customs delay.

Should you have an significant launch date or event deadline, please let us know when you make your enquiry.

We’ll stay straightforward about whether the timeline fits, rather than promising a turnaround that leaves you disappointed.

Unique packaging for Wednesbury organisations

The box formats we provide are suitable for most products, and each one is manufactured to your measurements and supplied with your brand details.

The packaging format that is suitable depends on how the product is offered and delivered, so the quickest way to get to the correct answer is to let know our packaging experts what you are packing.

Commercial and Item Packaging

A custom-printed carton handles the selling on shop shelves when no one from your crew is there to describe the product.

Reverse tuck end boxes are perfect for lighter retail goods such as beauty products, supplements and beauty products, while a crash lock base provides bulkier items with a strong floor that will not collapse in transit.

Both print on every panel, including the inside, so the branding remains clearly visible whatever way the box is positioned on a shelf or in a stockroom.

Mailer containers for e-commerce retailers

Wednesbury’s online retail brands are dispatched continuously.

A bespoke mailer box is commonly the only tangible touchpoint a customer has with a brand, as there is not any shop visit or face to face handover to rely on.

Styled inside and out, it shields the product along the courier network while making the unboxing itself come across as an instance of marketing. And a well fitted box also cuts the damage and returns that a poorly sized one can cause.

A unmarked brown outer will send the parcel to its destination, but it reveals the customer very little about who mailed it or why it appears the way it does.

Create a strong initial impact the moment your order arrives with Custom Pack Studio.

Custom Shipping Boxes UK

Special and showcase boxes

Personalised gift boxes are significant.

A solid box with an easy closure, foil stamping on the lid, or a soft-feel coating influences the way a product is seen before it is even opened.

It is indeed the case for jewellery, perfume and boutique food brands, when the packaging makes up part of that which the customer has paid for.

Foil stamping is the finish that makes the greatest impact on a shelf, reflecting the light in a way standard print never can, while soft touch coating performs best once the box is in a person’s hands, as it communicates quality the moment they feel it.

Embossing lies between the two, adding a logo that can be noticed by touch and sight, and it is particularly effective on jewellery and perfume boxes where the surface itself is part of the presentation.

Sleeves and wallets

Not all branding project requires a complete box rebuild.

A custom-printed sleeve slides over an already existing tray or product, introducing your logo and branding without the need to change the full pack, which is ideal for a short promotional run or a limited-edition variant.

A wallet-style box wraps snugly around flatter products such as cards or cosmetics sets, while printed inserts stop loose items from shifting inside a larger box during transit.

BRCGS Packaging Materials

Fluted packaging with dispatch cases

A folding carton will not necessarily endure a long delivery journey or safeguard a breakable item.

Grooved board is designed exactly for this purpose.

We produce corrugated cardboard boxes to bespoke pack sizes and print them in full-colour, so a Wednesbury brand delivering across the country gets protection and visual branding built into one format, well beyond a plain double walled box with a sticker stuck on top.

Industries We Serve Across Wednesbury

Wednesbury’s business mix covers beauty and skincare brands, jewellery makers, food producers, corporate offices and e-commerce companies.

Food and drink and beverage businesses face the strictest requirements, as safety in contact with the product needs to take precedence over all additional considerations regarding the appearance of the box.

That is where our BRC Global Packaging certification at High Hygiene level really matters, if you are a small-scale bakery or a wholesale supplier. This is the standard that supermarket buyers and independent retailers typically want to see before they will list a new product.

Jewelry brands typically derive a higher return from their packaging outlay than most other product categories.

A rigid box with a tailored insert is usually holding an item worth far more than the box itself, so the presentation style has to match that value.

Beauty and perfume brands depend on protective fitments and premium finishes for much the same reason. The product itself is small, so the box does most of the selling on a shelf.

E-commerce and recurring businesses need packaging that reaches their customers through the delivery network safely.

For a lot of online sellers, the parcel is the sole physical contact a customer has with the brand.

No Minimum Order, Any Quantity Allowed

Many packaging suppliers will offer 50 boxes printed with your design.

You will frequently be asked to return only when you can commit to 1,000, a substantial ask for a Wednesbury business testing a new product or trying a small batch before it expands.

We don’t apply any minimum requirement.

Request one sample to evaluate the print quality, 50 boxes for a market stall, or a few thousand once a retail listing demonstrates market demand. The process and pricing structure are unchanged at all quantities.

The unit cost goes down as the quantity rises, which is standard throughout the packaging industry.

Repeat orders use the original artwork and arrangement, so you are not charged twice for the design cost.

We confirm pricing and lead time in writing before production starts, so there is no real difference between the estimate and the invoice amount.

Creative support available whatever stage you are at

You need not an in house designer to order custom packaging here.

If you have a logo and a rough idea of what you want, that is enough to start. Our team will sort out the box structure, set up the print ready artwork and present a proof for your approval before anything goes to press.

For a product that does not fit an off the shelf format, structural design is built in in the quote. It is not applied as an added charge.

Files sent as a JPEG or screenshot are converted to proper print specification.

Most artwork comes without the resolution or bleed that a box truly requires.

Our staff reviews colour accuracy, resolution and bleed against the press profile before anything goes into production, so the printed result aligns with what you approved.

A design meeting is provided if you would rather to talk through the choices before proceeding to a specification.

You can equally use our own online design tool if you would wish to create the artwork yourself.

Sustainably Procured, Eco-friendly Materials

Every carton we produce is fully recyclable and manufactured from board carrying FSC and PEFC certification. This means it can be tracked through an verified supply chain to a sustainably managed forest.

We are phasing out single use plastic and EPS foam throughout, substituting them with paper based and biodegradable alternatives wherever the format allows. These alternatives break down as they should at the end of their life in a way plastic or foam do not.

If a credible sustainability claim is important to you and your customers, we can help steer you through the various ways your custom packaging can contribute to reducing waste.

Why would Wednesbury firms opt for Custom Pack Studio as a trusted packaging supplier

One Plant, Starting from Beginning until Completion

Every box we create is shaped, marked and completed all on site at our Irvine factory.

The same team manages standards at each stage, instead of the work being handed from one subcontractor to another.

A colour that seems correct on the screen does not always reproduce in the same way in print, and the person verifying it is the one managing the press.

Faults are spotted and put right before a box ever reaches despatch, by that same team that identified the issue first.

The board and ink are supplied from the same suppliers every time, so a colour that aligned with your first proof will still match your fifth reorder after two years.

Bolstered by almost three decades in printing and packing

Custom Pack Studio was introduced in 2025, yet the supporting factory has a considerably longer history.

We are a division of KennedySmith (Press) Ltd, a leading print and packaging manufacturer that has used presses since 1997.

That background provides us with long-standing relationships with board mills and material suppliers. It also shows we have a team that has already dealt with the majority of the issues a new packaging order can present.

That is reflected in fine details, such as being aware of which board weight can endure a courier journey.

It is equally why we can manage a delicate perfume box and a heavy duty shipping carton in the same week, with presses that have handled both for many years.

Our Packaging Facility

A personal contact for the complete order

Throughout your initial enquiry to the completed delivery, you will be taken care of by the same person from start to finish.

There remains no transfer between the sales team and the production department.

They comprehend your brief, your timescale and the details of what you asked for at the proofing stage, so you do not need to say it again at every stage.

If a material is on back order or a finish needs reconsidering, you will be told straight away from the person handling your job.

This also means you do not need to re-explain your order from scratch to a new person midway through the production process.

You can reach that person personally by telephone, email or text, without needing to go through a general query inbox first.

The identical process regardless of quantity

A one sample and a five thousand unit reorder go through the same proofing and quality checks before either leaves the factory.

Nothing is done in haste simply because the run is limited, and no part of it is examined in greater detail merely because it is extensive.

A Wednesbury firm testing a new product receives the same standard as one placing a repeat order for a national retail listing. The process continues unchanged, whatever the order size.

That consistency matters far more than does any saving on a bigger run, because a mismatched batch costs extra to correct than it did save in unit price.

Whether it is 50 units for a market test or a few thousand for a retail launch, the proofing sign off adheres to the same process on every occasion.

Obtain a Cost-Free Pricing for Tailored Packaging in Wednesbury

Please phone 01294 314 919 or email contact@custompackstudio.co.uk. Let us know what you are packing, approximately how many units you require, and how the product is sold or shipped. We will then issue a written quotation with no obligation to place an order.

Not ready to commit with a complete order? Ask for a physical sample initially, completely without charge. You’ll see exactly how the colour appears in natural light and how a soft touch finish sits in your hand, instead of relying on a screen and simply hoping for the best._

Design support is readily available whenever you require it, there is no minimum order to meet, and each box is created around your product rather than picked from a range of options.

We make every product ourselves and ship to Wednesbury and all over the UK straight from our own Irvine factory. Explore our full range of packaging products or chat with the team directly to get started.

Our Process

From idea to product in 
three easy steps

Step 1
Select and Configure

Select from our range of packaging styles and configure dimensions and specifications.

Step 2
Design your branded packaging

Create or upload your existing designs for each area and insert.

Step 3
Send to Print!

Once you are happy send your order to us and we will look after bringing your design to life!

About Us

All About Custom Pack Studio
A few words from Custom Pack Managing Director, Joni Tan:

“One thing I delight in hearing after a meeting is ‘well, that was easy.’

That’s not an accident as it’s exactly what we set out to build. I genuinely believe that great packaging shouldn’t be a privilege reserved for businesses with big budgets or big order volumes.

Every product deserves to be presented well, whatever stage you’re at. Whether you want to talk it through with us or just jump straight into our online design tool and do it yourself, we’ve made sure there’s a straightforward route in for every kind of business.

No minimums, no hidden costs, no hoops to jump through. Custom Pack simply offers great packaging, made right here in Scotland.”

Custom Pack Studio & Kennedy Smith
Custom Pack Studio Managing Director Joni Tan

Based in Irvine, Custom Pack Studio is home to one of Scotland’s most advanced packaging development facilities.

Our experienced team has been working in the packaging industry for decades in tandem with Kennedy Smith. Our goal is to help individuals and businesses from any sectors to design and develop quality packaging exactly how you envision it. 

Whether you are an established brand looking for a packaging solution to help you scale and match your growth journey, or a new local family business looking for your products to hit the market in style, Custom Pack Studio is here to meet all your packaging needs.

Riverside Business Park, Irvine
Based at one of Scotland's most advanced packaging development centres, we have the tools and capabilities to meet the packaging needs of businesses of all shapes and sizes.
Location
2 Brewster Pl, Irvine KA11 5DD
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