Reasons go with bespoke packaging
A conventional box has room around the product, allowing it to move about during transit until somebody fills the space with foam or paper to hold it still.
Choosing off-the-shelf packaging with a label on the side may be straightforward, but it belongs to nobody in particular.
Custom Pack Studio produces bespoke packaging tailored to your product, making sure the box, print and finish support your brand rather than overshadowing it.
We make bespoke boxes, mailer boxes, gift packaging and printed accessories for businesses across Wrexham and the surrounding valleys, with order quantities ranging from one sample to a pallet load delivered directly to a warehouse door.
You can purchase any quantity of what we make, so inventory and storage costs remain unnecessary until you have confirmed that a product sells.
Share your packaging requirements, and we’ll adapt the recommendation to suit the product itself.
What personalised packaging entails
Custom packaging begins with your product, with the box dimensions and print specification designed to suit precisely what you are packing.
You choose the measurements, allowing a made-to-measure box to hold the product firmly without movement caused by excess space in a standard size.
Even the structure, board weight, print and finish are custom designed to accommodate what is being packed and the way it travels!
Printing your logo on a stock box produces personalised packaging, involving less work than a entirely customisable design.
With bespoke packaging, every panel, fold and finish can be tailored, even for a single item, allowing you to create packaging that fits exactly and without compromise.
Wrapping formats we provide for Wrexham firms
We supply an extensive range of packaging boxes, produced to custom dimensions and printed in full colour using your artwork.
Choosing the right box style and packaging format depends on what you sell and how it is handled, while our packaging specialists can guide you through the available options.
Retail cartons and marked packaging
Reverse tuck end cartons remain a standard for retail packaging, ideal for lighter products including cosmetics and supplements, with flaps that tuck in at both the top and bottom.
Crash lock boxes are a more robust type of lock box, constructed from cardboard with a base that snaps flat when opened, preventing heavier products from forcing the bottom out.
Postal and ecommerce boxes
A bespoke mailer box safeguards your product across the courier network, turning delivery into an exciting part of the brand experience while boosting visibility through printing on the inside as well as the outside, rather than just the outer face.
Gusseted versions of these custom printed boxes offer additional depth, enabling bulkier items to sit securely without shifting.
Surprise boxes, sturdy boxes and pitched-top boxes
Rigid boxes, magnetic close gift boxes and additional branded boxes provide products purchased as gifts with the polished presentation customers expect, eliminating the need for customers to wrap them themselves.
Gable boxes featuring folding carry handles suit food gifts as well as hampers.
In premium ranges, we occasionally specify SBS board, solid bleached sulphate, a bright, food-safe paperboard, rather than standard carton stock. Finishes including foil and soft touch lamination enhance the overall effect.
Build assistance for your Wrexham company.
Every order comes with packaging design support, irrespective of how far your artwork has progressed.
If you have a logo and brand guidelines, our design specialists create print ready files and check that colours are reproduced accurately on board, because packaging requires greater resolution than a web image.
You don’t need design experience to develop packaging that suits your brand. Our team can begin with only a logo. Together, they develop the structure and professionally produced print ready artwork, while guiding you through every technical decision throughout the process.
Our online tool lets you customise a box and view its look and feel on your screen before printing. We also offer Pantone colour matching, keeping each repeat order uniform.
When you require packaging printed bilingually in English and Welsh, our team regards this as a standard artwork requirement, managed in exactly the same manner as any other language or colour change.
Custom packaging for Wrexham’s own industries
Meals and beverages
Welsh Lamb and Welsh Beef both have Protected Geographical Indication status, while all food packaging that comes into contact with meat or dairy must satisfy food contact standards, regardless of where it is manufactured.
Our BRC Global Packaging certification at High Hygiene level verifies that we manufacture food packaging in controlled, traceable conditions, meeting the checks retailers require before listing products.
Drinks and spirit makers
Over the past two decades, Wales has established a thriving drinks scene, covering Brecon Beacons distilleries and newer gin and whisky producers in the north.
Bottle presentation boxes must endure transit while retaining their shelf appeal, with finishes including foil stamping and embossing contributing much of the impact for a limited-edition release or seasonal gift set.
Cosmetics and grooming of the Wrexham
For cosmetic and skincare brands, cartons must protect fragile glass and compacts while looking elegantly on the shelf.
We manufacture cosmetics packaging with soft touch lamination, foil and embossing, while rigid boxes are suitable for premium ranges that need to support a higher price point.
E-commerce and membership companies
Retail and display packaging is important when a product is placed in a shop or marketplace fulfilment centre, whereas subscription brands face a different evaluation.
The same customer opens an almost identical box each month, making a uniform finish just as important as the initial design.
Effective online retail packaging, produced to correspond to your product packaging precisely, keeps goods protected during transit and reduces damage claims and returns.
A fitted insert or printed tissue holds the product securely during transit, while the print remains in view once the box is opened.
For a subscription brand that reorders monthly, sticking to consistent box dimensions makes pallet space and warehouse racking consistent, an ever more valuable benefit once volumes exceed a few hundred units.
Delivering to Wrexham from our Scotland workspace
All items is produced at our Irvine site, with UK delivery to businesses in Wrexham included by default.
Following proof approval, deliveries to a Wrexham address typically reach within two to three weeks, following the timetable for all our packaging throughout the UK.
Custom Pack Studio belongs to KennedySmith (Press) Ltd, an established packaging manufacturer producing print and packaging since 1997. Its seasoned team produces the boxes using its own presses!
You approve a proof and, where needed by the format, a physical sample before full production starts, while reorders keep the original artwork, meaning larger quantities require no new preparation.
Using one box company for packaging throughout your entire product range preserves simplicity.
Have one invoice and one point of contact, rather than pursuing multiple suppliers, each offering a different price for another week.
Planet-friendly packaging as commonplace
Every box we make is entirely recyclable, because of the board it is made from.
Our board and paper start with FSC and PEFC certified sources, while each sheet is traced through an audited supply chain to responsibly managed forests.
We are reducing single use plastic and EPS foam void fill across our processes, as neither material is easy to recycle and both create disposal difficulties after a parcel has been opened.
Where the design allows, biodegradable or paper-based protection is utilised instead.
Zero minimum buy for Wrexham organisations
Throughout the industry, custom packaging often requires minimum orders of 500 or 1,000 units, leaving you to fund stock and storage before finding out whether your product will sell.
There is no minimum order requirement whatsoever.
Small businesses may place an order for one sample, a limited run for testing, or a complete production run once demand has been established, with the per unit price varying at each quantity across this range.
You will always receive a written quotation prior to production commencing, while the high quality materials and packaging products provided for a run of fifty are identical to those provided for a run of ten thousand.
Prior to committing to a larger quantity, obtain a printed sample and evaluate the print, colour and how it sits in your hand.
Steps to order custom packaging
Provide your brief by calling 01294 314 919 or using the online design tool. Let us know the product, quantity required, and roughly how it is sold.
Design and proof. We create packaging that suits your product, arrange the print layout, and then provide you with a proof to check.
Ask for and approve a sample. If the format requires one, order a physical sample, then sign off when you are satisfied with the colour and construction.
Production and delivery. Your order is printed and finished in Irvine, then delivered to your Wrexham address, usually within two to three weeks.
Tailored packaging Wrexham Enquiries
Will you deliver personalised packaging to Wrexham?
Yes. Everything is manufactured in Irvine, with standard delivery throughout the UK, including every part of Wrexham and throughout Wales. We do not charge extra for distance from the factory.
What is the smallest quantity needed for packaging from Wrexham?
There is no minimum order! Choose a single box or several thousand in any format, with prices adjusted according to quantity in a written quotation before production begins.
Which areas of the packaging can be personalised?
Each format permits changes to size, structure, board weight, print and finish, ensuring the packaging matches your brief precisely. Branded packaging can also be printed on both the inside and outside.
Can you supply packaging goods samples in advance of we place an order?
Of course! Your sample arrives printed and finished precisely as it would be in production, enabling you to verify the colours satisfy your brief and make sure the board feels right before authorising a bulk order.
Is the packaging recyclable and can it be biodegradable?
All packaging boxes are fully recyclable. We omit plastic laminates that prevent recycling, except where food safety requires them, while biodegradable protective materials are made available when the format permits.
Is it possible to one reorder the same layout in the future?
Yes, reorders are produced from the same artwork file, so increasing an order or placing it again for a new season never requires the packaging to be redesigned from the beginning.
Receive a cost-free pricing from the Custom Pack Studio team without delay.
Please call 01294 314 919 or email contact@custompackstudio.co.uk with details of your product, packaging requirements and anticipated quantities.
We set no minimum order. Each project provides design support, and each item of custom packaging we produce here is developed around your product, rather than a template.
Send your enquiry, and we will respond with a written quotation.
