UK Manufactured
No minimum order
Fast Turnaround
100% Recyclable
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Custom Packaging Ardrossan

Customised packaging produced to the precise measurements of the item protects it during transportation, removing the requirement for extra cushioning material. You dictate the dimensions, appearance, printing and surface finish of each box, making sure the packaging matches your product and your brand perfectly. We impose no minimum purchase restrictions, allowing you to begin with a one-off sample or order in substantial volume.

  • Guide to Product Packaging Designs
    Products

    Products

    Choose your packaging and configure to your exact needs.

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    Design Yourself

    Design Yourself

    Know exactly what you want or have an existing design from elsewhere? Use our tool to quickly bring your ideas to life.

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    Design Consultation

    Design Consultation

    Need extra help? Our team of professional graphic designers can aid with their extensive years of experience.

UK Manufactured

Fully manufactured in our Scotland-based manufacturing facility.

Fully Customisable - Homepage - 720px
No minimum order

As many or as little as one product can be ordered.

Food Packaging Edinburgh
Fast Turnaround

Fast turnaround on custom product development.

No Minimum Order - Homepage - 720px
100% Recyclable

We are FSC Certified with Net-Zero ambitions

Sustainable Packaging for Small Businesses
Custom Packaging Ardrossan

What custom packaging means

We create our bespoke packaging specifically for your product, allowing you to choose the dimensions, make-up, design and coating.

Using a standard logo design directly to pre-fabricated packaging constitutes a distinct task that allows far less creative flexibility.

By selecting our bespoke packaging, you will receive customised casing dimensions matched to your item, suitable board durability selected for its intended journey, and personalised printing across your preferred surfaces.

From the initial stages of design, the packaging is carefully designed to complement the product.

Custom Pack Studio partners with food manufacturers, beauty organisations, online retailers and small-batch distilleries throughout the whole of the whole country.

The custom packaging we make

We produce a varied collection of box formats to your bespoke sizes, elegantly printing your personal design in bold, colourful printing.

Choosing the best presentation for your item is a process dictated by its particular nature, sales channel, and final delivery, a process our dedicated specialists will guide you through.

Folding cartons

Commercial products typically utilise crash-lock bottom and reverse tuck-end boxes as standard packaging formats.

Designed with flaps that insert at opposing ends, the reverse tuck-end carton is perfectly suited for light merchandise such as cosmetics and health supplements.

Built with a self-assembling base that secures flat upon assembly, the crash-lock box effectively holds bulkier items to prevent structural failure while both packaging variations ship flat and construct rapidly.

Folding Box Board Packaging UK - Custom Pack Studio

Postal and mailer boxes

For online merchants, bespoke mailing boxes safeguard products during transit whilst transforming the delivery process into an extension of your branding.

Completely designed throughout, this robust mailer box substitutes standard brown parcels to deliver ecommerce customers an exceptional unboxing moment that effortlessly withstands the post.

Our team additionally manufacture expandable e-commerce cartons specifically designed for consignments that require more depth or flexible packaging dimensions.

Sleeves and wallets

Looking to find out to increase your brand visibility without reworking your existing boxes? A slide-on sleeve fits neatly around your merchandise or inner tray to instantly enhance your appearance! It is the perfect cost-effective answer for making short-term ranges and exclusive limited-edition collections come alive with energy.

Surrounding the contents as a refined portfolio, this wallet-style packaging opens out to display a beautifully flat and sophisticated showcase that is ideal for presenting brochures, photographs and slender merchandise.

Gift boxes and presentation packaging

Custom gift boxes deliver the high-end presentation retail customers expect for gift purchases whilst fully eliminating the need to cover anything.

Robust rigid packaging, magnetic-closure boxes and tailored inserts perfectly suit Ardrossan. Using high-end finishes such as foil blocking, embossing or soft-touch laminating will lift this range to support an higher retail price.

Custom gift boxes

Packaging design support if you do not have a designer

We weave design support into our service, embracing your artwork at all stages of creation.

We prepare files to your specific brand guidelines and print suitable artwork specs.

Because packaging demands significantly greater resolution than digital display , we have to prepare any submitted JPEG or other image file format for print production.

Beginning with just a basic outline, our experienced specialists will conceptualise both the structural template and the finalised graphics for your project, whilst adapting a bespoke packaging design when conventional containers prove unsuitable. We continuously guide you through each technical decision, meticulously clarifying our selection of structural materials and graphic clarity along the journey.

Use our online design tool to set up your box and apply branding independently, or arrange a consultation now if you would rather discuss the project first.

Custom packaging for Ardrossan’s industries

Our company produces bespoke packaging solutions for culinary creators, small distilleries, beauty brands and e-commerce businesses throughout Ardrossan.

Every industry places defined requirements, starting with compliance for food contact to the specified surface finish for high-grade boxes.

Food and drink

In the broad and intensely competitive food and drink sector of Scotland, packaging must comply with strict safety standards for direct product contact while at the same time attracting visual appeal on the retail shelf.

As recipients of the BRC Global Packaging certification at High Hygiene level, we manufacture our food packaging within carefully regulated, documented environments that retailers require as a condition for product listings.

Whisky and craft spirits

We create bespoke printed bottle cartons and elegant gift packaging for independent distilleries and small-batch spirit producers, completing each creation with luxury embellishments like metallic foil, embossed detail and velvet soft-touch lamination.

This absence of a minimum order threshold empowers a distillery to commission a limited print run for special releases free from the obligation of purchasing excessive quantities.

bottle packaging scotland - no background

Cosmetics and beauty

For skincare, hair care and cosmetics brands, we produce high-quality printed cartons featuring soft touch lamination, foil and embossing.

In besides safeguarding delicate glass vessels and cosmetic compacts, premium packaging must draw the eye on retail shelves, a dual requirement readily satisfied by the chosen surface finish._

E-commerce and subscription brands

Our focus revolves around designing bespoke postage cartons, custom wrapping tissue and tailored packaging structures for e-commerce merchants and subscription enterprises.

Custom packaging engineered to match the item precisely provides secure transit whilst substantially reducing the financial burden of replacements and returned items.

An decorated carton also provides the consumer with a considerably improved unboxing experience than a conventional package.

A packaging supplier perfect for Ardrossan businesses

Each and every piece is crafted by our team at our own workshop based in Irvine, within the area of Ayrshire.

We assist Ardrossan enterprises by keeping short lead times and keeping down transport fees.

Our prompt operations mean that businesses throughout Ardrossan and the wider UK receive identical fast turnaround regardless of their distance from our manufacturing site.

Custom Pack Studio functions as a division of KennedySmith (Press) Ltd, a packaging manufacturer providing print and packaging solutions in Scotland since 1997.

Made on those dedicated presses of the specialist artisans, your packaging is finished to the strict and demanding finishing standards expected of an industry front-runner.

Before your creation is fully brought to life, you will check a proof, alongside a sample if the format requires it.

Sustainable packaging as standard

Each container we manufacture remains entirely appropriate for reuse, and this eco-friendly characteristic originates directly from the composition of the board itself.

We obtain all of our paper and board solely from FSC and PEFC certified origins, making sure that each individual sheet is entirely traceable through a carefully audited chain of custody directly back to sustainably managed forests.

Are you prepared to uncover the supreme packaging powerhouse? Exceptionally sturdy and protective, corrugated board emerges as a leading champion for UK recycling in both mailing and shipping operations!

We are carefully eliminating disposable plastics and EPS, the white foam used as void fill, from our operations. This is due to the fact that these materials are hard to recycle and damage the environment when discarded.

Whenever the specific scheme does allow, we advise utilising recyclable or paper-based, environmentally conscious safeguarding materials whilst actively cutting surplus from our planning process.of_thought_

Order one box or ten thousand

Custom packaging solutions generally need a minimum manufacturing batch of either around 500 and 1,000 individual items.

When organisations test a fresh product or release a brief marketing collection, they may risk buying inventory and storage space prior to validating consumer demand.

Without any minimum order restrictions to restrict you, your order volume is entirely your call, from just one box to ten thousand. A modest start becomes a secure way to test the marketplace .

Prior to commencing manufacture, our specialists provide written costing confirmation for any order volume, whilst follow-up production runs use the identical design assets to guarantee that scaling your operations requires no further packaging development.

How to order custom packaging

Start your journey by calling 01294 314 919 or filling in our web form to describe the product, the volume, and your preferred retail method. Should you feel in doubt, we will happily suggest the best format for you.

Our skilled engineers precisely create the packaging around your item, organise the artwork, and supply a final proof, alongside a tangible prototype should the layout need physical assessment.

Are you prepared for the magic to happen? Once you approve the proof, we begin work immediately manufacturing your order at our Irvine factory, normally taking only two to three weeks!

We supply flat-packed packaging prepared for putting together straight to virtually any location in Ardrossan or throughout the UK.

Custom packaging Ardrossan FAQ

What counts as custom packaging?

Want packaging tailored precisely to the product’s exact dimensions? All aspects from the size and board weight to the structure, print and finish is created for a flawless fit that showcases your brand! Adding a logo on a standard box is just personalised packaging. True custom packaging is carefully designed from the product up!

Is there a minimum order?

We apply no minimum quantity limits on any format, meaning you are able to purchase a one carton or large quantities. This freedom is ideal for boutique creators and those undertaking initial product trials. Our rates fall as your order volume increases, with every project receiving a formal quotation prior to manufacturing.

Do you deliver to Ardrossan?

Our manufacturing site in Irvine enables direct transportation to enterprises throughout Ardrossan. Production within Scotland ensures that both transit times and shipping expenses remain highly affordable for Scottish businesses.

What are your lead times?

Once you approve the proof, we jump right in! The majority of orders take just two to three weeks, and a standard carton can be quicker still. Do you have a tight deadline? Let us know when you get in touch and we will confirm if we can meet it.

Can you help if I do not have a designer?

We frequently employ only a simple concept and a brand symbol to compile highly polished production-ready designs, a process that typically incorporates a expert creative consultation. As another option, you may begin the opening layout working with our digital creation platform and afterwards pass the project to us for completion.

Is the packaging recyclable?

Are you all prepared for really green packaging? Every single one of our boxes is entirely recyclable and produced from certified FSC and PEFC board! We simply refuse to use plastic laminates or coatings that prevent recycling, unless food safety requires it, and we regularly discuss every option with you first.

Request a free quote from Custom Pack Studio today

Custom Pack Studio offers the right partnership for ensuring dependable packaging and enhancing your business profile from the very first encounter.

By providing no minimum order limits, we offer companies with the absolute flexibility required to thrive. We often accompany enterprises on their path to growth, starting with small quantities and consistently increasing our capacity alongside your expansion.

Beginning your process starts with the least effort with a straightforward phone discussion.

To begin, please contact 01294 314 919 or email contact@custompackstudio.co.uk with details regarding your product, packaging specifications, and required quantities.

Your written estimate specifies the precise arrangement, the printing style and the separate price for the precise volume you require!

We apply no minimum order thresholds, complimentary design assistance is provided as standard, and every single box is carefully manufactured to fit your specific product.

Begin your inquiry at your first opportunity.

Our Process

From idea to product in 
three easy steps

Step 1
Select and Configure

Select from our range of packaging styles and configure dimensions and specifications.

Step 2
Design your branded packaging

Create or upload your existing designs for each area and insert.

Step 3
Send to Print!

Once you are happy send your order to us and we will look after bringing your design to life!

About Us

All About Custom Pack Studio
A few words from Custom Pack Managing Director, Joni Tan:

“One thing I delight in hearing after a meeting is ‘well, that was easy.’

That’s not an accident as it’s exactly what we set out to build. I genuinely believe that great packaging shouldn’t be a privilege reserved for businesses with big budgets or big order volumes.

Every product deserves to be presented well, whatever stage you’re at. Whether you want to talk it through with us or just jump straight into our online design tool and do it yourself, we’ve made sure there’s a straightforward route in for every kind of business.

No minimums, no hidden costs, no hoops to jump through. Custom Pack simply offers great packaging, made right here in Scotland.”

Custom Pack Studio & Kennedy Smith
Custom Pack Studio Managing Director Joni Tan

Based in Irvine, Custom Pack Studio is home to one of Scotland’s most advanced packaging development facilities.

Our experienced team has been working in the packaging industry for decades in tandem with Kennedy Smith. Our goal is to help individuals and businesses from any sectors to design and develop quality packaging exactly how you envision it. 

Whether you are an established brand looking for a packaging solution to help you scale and match your growth journey, or a new local family business looking for your products to hit the market in style, Custom Pack Studio is here to meet all your packaging needs.

Riverside Business Park, Irvine
Based at one of Scotland's most advanced packaging development centres, we have the tools and capabilities to meet the packaging needs of businesses of all shapes and sizes.
Location
2 Brewster Pl, Irvine KA11 5DD
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    2 Brewster Pl, Irvine KA11 5DD