UK Manufactured
No minimum order
Fast Turnaround
100% Recyclable
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Custom Packaging Battlehill

A tailored carton produced to the precise size of the item stops movement during distribution and does away with the need for protective packing materials. By dictating the dimensions, layout, design and surface coating of each carton, you ensure your packaging is precisely tailored to each of your individual merchandise and your company identity. We apply no minimum order requirements, so you can start with a solitary sample or purchase in substantial volume.

  • Guide to Product Packaging Designs
    Products

    Products

    Choose your packaging and configure to your exact needs.

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    Design Yourself

    Design Yourself

    Know exactly what you want or have an existing design from elsewhere? Use our tool to quickly bring your ideas to life.

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    Need extra help? Our team of professional graphic designers can aid with their extensive years of experience.

UK Manufactured

Fully manufactured in our Scotland-based manufacturing facility.

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No minimum order

As many or as little as one product can be ordered.

Food Packaging Edinburgh
Fast Turnaround

Fast turnaround on custom product development.

No Minimum Order - Homepage - 720px
100% Recyclable

We are FSC Certified with Net-Zero ambitions

Sustainable Packaging for Small Businesses
Custom Packaging Battlehill

What custom packaging means

We engineer our bespoke packaging specifically and carefully for your product, letting you pick the dimensions, build, design and coating.

Modifying a preassembled carton with a embossed brand mark poses a different and far more restricted undertaking.

Curious how true customisation can look? We saw every dimension to your product, choose the specific board weight for its journey, and apply stunning print onto any panels you choose!

We create the packaging design directly around the product from the outset.

We truly love partnering with food producers, cosmetics brands, online sellers and craft spirits makers all over the nation!

The custom packaging we make

We create diverse box styles to your design specifications. Each order comes with tailored dimensions and bold full colour printing of your distinctive branding.

Establishing the optimal presentation for your merchandise depends on its inherent nature, your sales strategy, and the fulfilment process, each of which our specialists will help you choose.

Folding cartons

Such typical reverse tuck-end and crash-lock bottom structures work as the standard packaging solutions for items on shop shelves.

Designed with ends that fit at opposite ends, the reverse tuck-end carton is ideally suited for light merchandise such as cosmetics and health supplements.

Created with a self-forming base that locks flat upon assembly, the crash-lock box successfully holds heavier items to avoid structural failure while both packaging variations are shipped flat and build fast.

Folding Box Board Packaging UK - Custom Pack Studio

Postal and mailer boxes

For digital retailers, custom mailing boxes protect products during transit whilst transforming the delivery process into an extension of your brand identity.

Featuring bespoke printing on every surfaces, these mailer boxes transform the standard digital retail transaction into a high-end tactile event whilst retaining the structural integrity required to endure the demands of transit.

We also make gusseted e-commerce boxes, which neatly accommodate items that require a greater or more adaptable fit.

Sleeves and wallets

These slip on sleeves cover your merchandise or tray insert to provide immediate branding whilst maintaining your original packaging, providing an practical and economical solution for promotional lines and short-term stock.

Ready to elevate your packaging game? This impressive wallet-style box encloses your items as a sleek folder to deliver an ultra-premium, flat display that is absolutely perfect for prints, cards and slim retail products!

Gift boxes and presentation packaging

To raise items purchased as presents, using bespoke gift packaging delivers the premium finish your clients expects while eliminating the hassle of wrapping.

First, select rigid boxes, magnetic-close boxes and printed inserts, then use finishes like foil stamping, embossing and soft-touch lamination to create premium packaging that readily supports a premium price point.

Custom gift boxes

Packaging design support if you do not have a designer

Our company provides detailed creative guidance at all stages of your artwork development.

Have you got brand guidelines and print-ready files ready to use? We can jump right in to ready your designs for final manufacture!

As packaging demands much higher resolution than a digital website , we have to rebuild any supplied JPEG or different image file format for print production.

From a simple initial concept, our specialists refine your packaging architecture and production-ready graphics, designing bespoke structural solutions when stock containers fail to suffice. We confirm every technical specification throughout the process, including material thickness and image definition.

As another option, you could use our online creator to tailor a carton and add your own logo before reaching out, or schedule a creative meeting if you prefer discussing your ideas beforehand.

Custom packaging for Battlehill’s industries

Do do you require excellent packaging for your food and drink, distillery, cosmetics or e-commerce business? We scale up brands with eye-catching packaging and wraps right across Battlehill!

Every field imposes defined requirements, ranging from compliance for food contact to the precise finish for top-grade boxes.

Food and drink

Within the broad and highly competitive food and drink sector of Scotland, packaging must meet strict safety standards for direct product contact while at the same time attracting visual appeal on the retail shelf.

As an company holding the prestigious BRC Global Packaging accreditation at High Hygiene level, we produce our food containers within meticulously regulated and fully auditable facilities which supermarkets inspect prior to endorsing any merchandise.

Whisky and craft spirits

We create bespoke printed bottle cartons and presentation boxes for specialist spirits producers and whisky distilleries, featuring premium finishes like metallic foiling, custom embossing and tactile soft-touch lamination.

By choosing to eliminate minimum order requirements, we allow a distillery to carry out limited production runs of custom labels for specialised releases without the need the necessity of purchasing unnecessary quantities.

bottle packaging scotland - no background

Cosmetics and beauty

Our craftspeople create bespoke printed cartons for well-known skincare, haircare and cosmetics houses, perfecting each package with elegant finishes like tactile soft-touch lamination, metallic foil and delicate embossing.

How do you make delicate glass and compacts totally safe while helping to ensure they absolutely stand out on the shelf? It is entirely because of the power of a spectacular finish!

E-commerce and subscription brands

Want to amaze your clients? We manufacture branded mailer boxes, printed tissue and fitted inserts for e-commerce sellers and subscription brands!

Custom packaging crafted to fit the item precisely provides its protection during transit, successfully lessening the financial impact of transit damage and customer returns.

An printed carton also provides the consumer with a far superior unboxing experience than a standard package.

A packaging supplier perfect for Battlehill businesses

Our local facility in Irvine manages all manufacturing requirement.

It helps local firms in Battlehill benefit from substantially minimised dispatch durations and lowered transit expenses.

Providing across Battlehill and the wider UK, we guarantee a remote business benefits from the same quick response as a nearby customer based just 20 minutes from our factory.

Were you aware Custom Pack Studio is part of KennedySmith (Press) Ltd? They’re a excellent packaging manufacturer creating print and packaging in Scotland since 1997!

Made on those dedicated presses of the specialist artisans, your packaging is manufactured to the strict and meticulous finishing standards expected of an industry leader.

To ensure complete correctness, you will be provided with both a physical sample if required by the format and a online proof before we begin the main production run.

Sustainable packaging as standard

We make each one of our boxes to be fully recyclable, a sustainable quality that originates entirely from the original composition of the board itself.

We obtain all board and paper from FSC and PEFC certified providers to ensure complete tracking from verified origins to responsibly managed forests.

As a highly durable and defensive option for despatch and delivery, corrugated board represents a of the heavily recycled packaging materials used across the country.

Are you ready for a bit of fantastic news? We are completely eliminating single-use plastic and EPS from our operations! For what reason? Because those troublesome white foam blocks and plastics are particularly difficult to recycle, posing massive environmental hazards once thrown away. we are trading them for greener alternatives!

Whenever the project layout makes it possible, our team advocates utilising recyclable paper or sustainable protective materials whilst proactively avoiding extra surplus.

Order one box or ten thousand

Bespoke packaging solutions usually requires a minimum order purchase of 500 or 1,000 items.of

When a company tries a new product or describes a restricted seasonal collection, they must pay for both inventory and warehousing costs long before any sales are guaranteed.

Through imposing no minimum order restrictions whatsoever, we enable you to select the precise volume required, spanning one box to a production run of ten thousand, thereby helping to guaranteeing that an opening limited batch serves as a highly cost-effective method to evaluate marketplace demand.

We offer written validation of your charges for every batch prior to manufacturing, whilst subsequent runs of production utilise your existing designs to ensure that expanding the enterprise requires no extra creative development.

How to order custom packaging

Please contact our office on 01294 314 919 or complete the online enquiry form to share your particular requirements, detailing your chosen merchandise, the overall amount, and your intended distribution plan. If you need further guidance on the most appropriate presentation format, our knowledgeable team will gladly provide the most suitable recommendation for your campaign.

We develop the packaging structure, position the artwork, and deliver a proof, including physical prototypes when the format calls for them.

The moment you accept the proof, your story begins to take shape. Our Irvine factory will produce and finish your order, typically within two to three weeks.

Delivered directly to your doorstep, your order arrives flat pack and ready for easy assembly at any address across Battlehill or the rest of the UK.

Custom packaging Battlehill FAQ

What counts as custom packaging?

Tailored packaging is created exactly around the specific dimensions and needs of your item. Each detail of the dimensions, material density, architecture, print and tactile finish is curated for your chosen contents, ensuring a perfect fit that carries your corporate identity with pride. Although merely stamping a logo onto a generic carton constitutes personalised packaging, true custom creation designs the entire experience from the actual product upwards.

Is there a minimum order?

We set minimal minimum limits on any format, meaning you are able to purchase a single carton or large quantities. This freedom is ideal for independent creators and those starting initial product trials. Our rates decrease as your order volume expands, with every project receiving a formal quotation prior to manufacturing.

Do you deliver to Battlehill?

Our Irvine manufacturing facility provides for enterprises in Battlehill. Local production reduces delays and delivery costs for regional brands._

What are your lead times?

Production commences upon your proof approval with standard delivery taking two to three weeks, though basic cartons often turn up sooner. Give your deadline during the initial query for immediate confirmation of availability.

Can you help if I do not have a designer?

We typically transform a simple concept and logo into completed, ready-to-print files, including a dedicated design consultation during the process. Or, you can start the project yourself using our virtual creator before transferring it to us.

Is the packaging recyclable?

Made from FSC and PEFC certified board, every single box is fully recyclable. We intentionally omit plastic laminates and coatings that interfere with this recycling process, unless food safety absolutely demands it, and we always discuss your options first.

Request a free quote from Custom Pack Studio today

Ready to revolutionise your brand and create a memorable first impression on your clients? If you want to boost your business alongside a thoroughly dependable packaging partner, Custom Pack Studio is certainly your dream team!

Ready to scale your business on your own schedule? Our lack of minimum order commitments provides you with the ultimate freedom to s\ucceed as you see fit! We really love partnering with brands from day one, starting tiny and ramping up our support the second you s\ucceed.

Starting a call is the most efficient means to initiate our engagement.

Please reach us us directly by telephoning 01294 314 919 or emailing contact@custompackstudio.co.uk to talk through your specific product, your packaging specifications and your anticipated order volumes.

Your written quote details the precise layout, the printing style and the separate price for the exact quantity you want!

We ask for no minimum purchase order quantity while providing free help with design, so that each bespoke box accommodates your product perfectly.

You are welcome to begin your enquiry at your earliest convenience.

Our Process

From idea to product in 
three easy steps

Step 1
Select and Configure

Select from our range of packaging styles and configure dimensions and specifications.

Step 2
Design your branded packaging

Create or upload your existing designs for each area and insert.

Step 3
Send to Print!

Once you are happy send your order to us and we will look after bringing your design to life!

About Us

All About Custom Pack Studio
A few words from Custom Pack Managing Director, Joni Tan:

“One thing I delight in hearing after a meeting is ‘well, that was easy.’

That’s not an accident as it’s exactly what we set out to build. I genuinely believe that great packaging shouldn’t be a privilege reserved for businesses with big budgets or big order volumes.

Every product deserves to be presented well, whatever stage you’re at. Whether you want to talk it through with us or just jump straight into our online design tool and do it yourself, we’ve made sure there’s a straightforward route in for every kind of business.

No minimums, no hidden costs, no hoops to jump through. Custom Pack simply offers great packaging, made right here in Scotland.”

Custom Pack Studio & Kennedy Smith
Custom Pack Studio Managing Director Joni Tan

Based in Irvine, Custom Pack Studio is home to one of Scotland’s most advanced packaging development facilities.

Our experienced team has been working in the packaging industry for decades in tandem with Kennedy Smith. Our goal is to help individuals and businesses from any sectors to design and develop quality packaging exactly how you envision it. 

Whether you are an established brand looking for a packaging solution to help you scale and match your growth journey, or a new local family business looking for your products to hit the market in style, Custom Pack Studio is here to meet all your packaging needs.

Riverside Business Park, Irvine
Based at one of Scotland's most advanced packaging development centres, we have the tools and capabilities to meet the packaging needs of businesses of all shapes and sizes.
Location
2 Brewster Pl, Irvine KA11 5DD
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    2 Brewster Pl, Irvine KA11 5DD