What custom packaging means
We create our bespoke packaging especially for your product, giving you the freedom to select the dimensions, construction, design and coating.
Attaching a logo to a pre-made box is still a different and much more constrained process.
Our definition of a completely customisable box means the dimensions are adjusted specifically to your product, the board weight is chosen according to its actual journey, and the print perfectly envelopes your chosen panels.
The creation of the packaging commences at the same time with the initial stage of the product design phase.
Custom Pack Studio collaborates with food manufacturers, beauty companies, internet retailers and boutique distilleries across the country.
The custom packaging we make
We produce an wide selection of packaging styles, which are all adapted to your custom dimensions and fully printed with your artwork.
Selecting the best-fitting template for your merchandise rests solely upon its inherent nature, the sales channels, and the logistics of final delivery, all of which our specialists will guide you through selecting.
Folding cartons
Retail items commonly use crash-lock bottom and reverse tuck-end boxes as common packaging formats.
Created with flaps that tuck at opposite ends, the reverse tuck-end carton is ideally suited for light merchandise such as cosmetics and health supplements.
Designed with a base that automatically secures itself upon expansion, the crash-lock box reliably supports heavier items to prevent any structural failure, whilst both styles are provided flat and can be fully constructed in mere moments.

Postal and mailer boxes
For online merchants, a custom-made mailing carton protects your merchandise whilst undergoing transit and enhances the unboxing experience into a central element of your marketing.
By displaying bespoke artwork on all surfaces, these sturdy postal cartons convert routine deliveries into engaging tactile stories that well outstrip the plainness of traditional packaging.
Additionally, we produce gusseted e-commerce boxes for products requiring extra depth or a adaptable fit.
Sleeves and wallets
These slip on sleeves cover your merchandise or inner tray to deliver immediate branding whilst protecting your original packaging, offering an effective and cost-effective solution for promotional products and short-term stock.
This wallet-style box surrounds the item like a file folder to offer a sleek and high-end presentation for your cards, prints and flat retail merchandise.
Gift boxes and presentation packaging
Are you seeking to improve your current game? Delivering items in a bespoke gift box delivers that premium look buyers crave without any of the packaging hassle!
Robust rigid packaging, magnetic closure boxes and bespoke inserts are well suited to Bonhill. Using premium finishes such as foil blocking, embossing or soft-touch lamination will enhance this range to support an higher retail price.

Packaging design support if you do not have a designer
Extensive design assistance stays an integral component of our support, regardless of the ongoing development phase of your artwork.
We produce files to your exact brand guidelines and production-ready artwork specs.
We recreate supplied JPEG or alternative image logos for production printing because packaging demands greater resolution than digital platforms demand.
From a basic starting concept, our specialists refine your packaging architecture and production-ready graphics, designing bespoke structural solutions when stock containers do not suffice. We explain every technical specification throughout the entire process, including material thickness and image definition.
Alternatively, you can utilise our digital creation space to personalise a carton and visualise your logo prior to getting in touch with the team, or just arrange an aesthetic session if you want to discuss your ideas beforehand.
Custom packaging for Bonhill’s industries
We manufacture bespoke packaging solutions for culinary creators, craft distilleries, beauty brands and online retailers throughout Bonhill.
Every separate field sets its own unique requirements, spanning the stringent safety standards of food packaging to the flawless aesthetic quality demanded by luxury luxury boxes.
Food and drink
Within the wide-ranging and intensely competitive food and drink sector of Scotland, packaging must comply with stringent safety standards for direct product contact while at the same time capturing visual interest on the retail shelf.
As recipients of the BRC Global Packaging certification at high hygiene level, we manufacture our food packaging within carefully regulated, auditable environments that retailers stipulate as a condition for product listings.
Whisky and craft spirits
We produce custom printed bottle cartons and display cases for artisanal spirits makers and whisky distilleries, featuring premium finishes including hot foil stamping , pressed detailing and tactile lamination.
By doing away with minimum order requirements, our process allows a distillery to create a small batch for a boutique release without the pressure of buying bulk quantities.

Cosmetics and beauty
We create printed cartons for beauty sector, haircare and skin care brands, incorporating finishes including raised embossing, foil and soft-touch lamination.
How do you keep delicate glass and compacts fully safe while helping to ensure they really pop on the shelf? It is all down to the power of a striking finish!
E-commerce and subscription brands
We produce bespoke corporate postal boxes, tailored wrapping paper, and tailored internal packaging solutions made specifically for digital retail merchants and recurring subscription businesses.
Made-to-fit wrap keeps safe the item from transport hazards while cutting the cost of breakage and returns.
Custom packaging offers the client with a much more high-end unboxing experience than a plain container.
A packaging supplier perfect for Bonhill businesses
Each and every product is produced by our staff at our purpose-built production facility located in Irvine, situated within Ayrshire.
This makes sure local businesses in Bonhill benefit from prompt turnaround times whilst maintaining extremely economical distribution rates.
Our distribution network encompasses Bonhill alongside all of the United Kingdom, so that more remote enterprises enjoy the identical quick lead times enjoyed by those located just twenty minutes from our production facility.
Did you know Custom Pack Studio is a division of KennedySmith (Press) Ltd? They’re a excellent packaging manufacturer making print and packaging in Scotland since 1997!
Produced on the dedicated presses of the specialist artisans, your packaging is produced to the precise and meticulous finishing standards expected of an industry leading name.
We offer a virtual layout and a tangible prototype for approval before commencing entire production.
Sustainable packaging as standard
Have you heard that every single box we produce is fully recyclable? It really is true because the real board we use provides so much eco-friendly value!
We source all board and paper from FSC and PEFC certified vendors to provide complete tracking from checked origins to responsibly managed forests.
Are you set to discover the supreme packaging powerhouse? Amazingly robust and secure, corrugated board is recognised as a leading champion for UK recycling in both mailing and shipping setups!
We are actively and consistently eliminating single-use plastic and EPS from our activities because these troublesome materials resist recycling and eventually damage our vulnerable environment.
We recommend using recyclable paper or sustainable protection where plans permit, avoiding waste through smarter design choices.
Order one box or ten thousand
Custom packaging usually requires a minimum commitment of 500 or 1,000 items.
When a firm introduces a fresh item or describes a small seasonal collection, they have to pay for both stock and storage costs long before any sales are assured.
Ready to launch to go live? We enforce no minimum orders, meaning you can order everything from one solitary box to a massive run of ten thousand! This keeps a tiny initial order the ultimate low-risk option to trial your market.
We offer formal written confirmation of your expenses for every volume prior to production, whilst later runs of production utilise your existing designs to ensure that growing the company requires no extra creative development.
How to order custom packaging
Please reach our team on 01294 314 919 or submit the online enquiry form to specify your particular requirements, detailing your chosen merchandise, the overall quantity, and your intended distribution approach. If you need further guidance on the most suitable presentation format, our knowledgeable team will happily provide the optimal recommendation for your campaign.
We carefully design the packaging structure around your particular item, prepare the artwork layout, and then deliver a final proof along with a physical prototype if the design requires it.
Following the formal approval of your proof, the manufacturing and finishing of your order takes place at our Irvine facility, usually needing a period of 2 to 3 weeks.
We supply home delivery of our flat-packed packaging, which is delivered ready for self-assembly at every site within Bonhill or the rest of the United Kingdom.
Custom packaging Bonhill FAQ
What counts as custom packaging?
Tailored packaging aligns with your product dimensions and requirements exactly. Dimensions, board thickness, construction, printing and finishes are tailored to your cargo to provide a precise fit and support your brand. Adding a logo onto a standard carton simply creates personalised packaging. True made-to-order packaging is built around the product itself.
Is there a minimum order?
We impose minimal minimum quantity limits on any format, meaning you are free to acquire a single carton or many thousands. This freedom is well suited for boutique creators and those undertaking initial product trials. Our rates fall as your order volume grows, with every project receiving a formal quotation prior to manufacturing.
Do you deliver to Bonhill?
Our Irvine manufacturing facility serves enterprises in Bonhill. Scottish production cuts down on delays and shipping expenses for local brands._
What are your lead times?
Once you sign off on the proof, we jump right in! Most orders take just two to three weeks, and a standard carton can be even faster. Do you have a strict deadline? Let us know when you get in touch and we will confirm if we can meet it.
Can you help if I do not have a designer?
We typically turn a simple concept and logo into completed, print-ready files, including a specialist design consultation during the process. Or, you can start the project yourself using our virtual creator before handing it to us.
Is the packaging recyclable?
Each and every single box we produce is fully recyclable and made from certified board that meets both FSC and PEFC standards. We deliberately avoid the use of plastic laminates or coatings which may prevent the recycling process. The only exclusion to this rule is when food safety regulations require extra protection, and we will always guide you through your available choices beforehand.
Request a free quote from Custom Pack Studio today
If you want to elevate your business, attract clients at the very first glance, or choose a genuinely trustworthy packaging partner, Custom Pack Studio is the ultimate team to achieve your ambitions.
By supplying no minimum order quantities, we provide businesses with the full versatility needed to enable their development. We regularly guide enterprises along their developmental path, commencing with limited quantities and progressively expanding our logistical scale to align with your current expansion.
Get operations progressing right away by calling us!
To begin, kindly contact 01294 314 919 or email contact@custompackstudio.co.uk with information regarding your product, packaging specifications, and desired quantities.
Your custom quotation outlines the format, the print, and the unit price for your desired quantity.
We require zero minimum order value, offer complimentary design support, and build every box to fit your product precisely.
Are you all set to start your exciting journey with us now?


























