What custom packaging means
Our custom-made packaging is carefully created to accommodate a certain item, giving you the option to pick the dimensions, the configuration, the designs and the ultimate surface finish.
Are you all ready to find out how customising a typical carton is in fact a completely different and considerably more constrained ballgame?
Wondering what true customisation looks like? We saw every dimension to your product, select the specific board weight for its journey, and splash stunning print onto any panels you choose!
The design of the packaging commences concurrently with the initial stage of the product design procedure.
We absolutely adore working with food producers, cosmetics brands, online sellers and craft spirits makers all over the UK!
The custom packaging we make
We create diverse box styles to your layout specifications. Each order comes with tailored dimensions and bright full colour printing of your unique branding.
How does your amazing creation actually get to your buyers? The right packaging style typically depends on those unique sales and shipping journeys, and our dedicated squad is on hand to help you select the best match!
Folding cartons
For standard shop merchandise, reverse tuck-end cartons and crash-lock bottom cases are the conventional packaging formats.
Are you prepared to discover the ideal packaging champion? A reverse tuck-end carton features clever flaps that fold inside at both ends, making it the ideal match for holding featherweight essentials such as your preferred cosmetics and daily supplements!
Ready for some packaging magic? Such brilliant crash-lock boxes feature a smart base that locks securely into place the very second you pop them open! This robust design easily supports your heavier items without any risk of the bottom collapsing. Even better, both styles ship completely flat and take mere moments to build!

Postal and mailer boxes
Tailored mailing boxes keep safe your e-commerce products during transit and convert standard shipping into a valuable branding tool.
By featuring bespoke artwork on every surface, these sturdy postal cartons turn routine deliveries into compelling tactile stories that well outstrip the banality of traditional packaging.
Are you after extra depth or slightly more flexibility? We additionally create fantastic gusseted e-commerce boxes made for those exact needs!
Sleeves and wallets
Are you hoping to increase your brand presence without reworking your present boxes? A slide-on sleeve wraps smoothly around your merchandise or inner tray to immediately lift your presentation! It is the perfect cost-effective secret weapon for bringing short-term ranges and exclusive limited-edition collections stand out with excitement.
This wallet style box wraps around the item like a folder to create a smooth and upmarket display for your cards, prints and flatter retail merchandise.
Gift boxes and presentation packaging
When buying items intended as tokens, utilising a bespoke presentation box improves the entire appearance to match consumer expectations whilst fully doing away with the need for manual wrapping.
This bespoke presentation is easily achieved through well organised presentation boxes, smart magnetic closures, and bespoke inserts, whilst elegant embellishments such as metallic foil block detailing, textured embossing, and velvety soft touch coatings helpfully elevate the final creation into luxury packaging that achieves a higher market value.

Packaging design support if you do not have a designer
Comprehensive design assistance continues an essential component of our offering, irrespective of the ongoing progress stage of your artwork.
We prepare files to your exact brand guidelines and print-ready artwork specs.
To prepare your packaging materials for press, we redraw any logo supplied as a JPEG or alternative image format because actual manufacturing demands a much increased resolution than screen-based platforms demand.
Beginning with merely a basic outline, our dedicated specialists will create both the structural template and the finalised graphics for your project, whilst tailoring a bespoke packaging design when conventional containers prove unsuitable. We consistently guide you through each technical decision, meticulously clarifying our selection of structural materials and graphic clarity along the journey.
Alternatively, you may use our online design programme to customise a packaging solution and incorporate your bespoke corporate identity prior to initiating contact, or alternatively book a creative appointment should you wish to talk through your requirements earlier.
Custom packaging for Bonnyrigg’s industries
We produce bespoke packaging solutions for food creators, spirit distilleries, beauty brands and online retailers throughout Bonnyrigg.
Every distinct sector determines its own specific requirements, from the rigorous safety standards of food packaging to the exceptional aesthetic quality demanded by premium luxury boxes.
Food and drink
Scotland’s expansive food and drink market calls for intense competitiveness, requiring product packaging to guarantee safety standards while commanding attention on the shelf.
As a business holding the prestigious BRC Global Packaging accreditation at High Hygiene level, we manufacture our food containers within carefully controlled and completely auditable settings which supermarkets inspect prior to authorising any merchandise.
Whisky and craft spirits
We produce tailor-made printed bottle cartons and presentation packaging for artisanal spirits producers and whisky distilleries, including refined details including hot foil stamping , debossing and tactile lamination.
By deciding to eliminate minimum order requirements, we empower a distillery to facilitate modest production runs of bespoke labels for particular releases without the need the need of purchasing unnecessary quantities.

Cosmetics and beauty
We produce bespoke printed cartons for the personal care, haircare and skincare industries, elevating each design with high-quality embellishments including embossing, unique foil applications and sophisticated soft-touch lamination.
In besides shielding delicate glass vessels and cosmetic compacts, premium packaging must stand out on retail shelves, a dual requirement effectively satisfied by the chosen surface finish._
E-commerce and subscription brands
We manufacture bespoke branded mailer boxes, printed tissue and custom-fit inserts tailored especially for digital retailers and subscription organisations.
Are you prepared to say farewell to transit damage? Bespoke packaging carefully tailored to your item provides total security during delivery, meaning you will significantly reduce the cost of replacements and returns!
In addition, a bespoke printed carton offers the recipient a far more appealing unboxing process than empty , generic packaging provides.
A packaging supplier perfect for Bonnyrigg businesses
Each and every piece is made by our team at our own workshop based in Irvine, within the county of Ayrshire.
This ensures local firms in Bonnyrigg benefit from significantly reduced dispatch durations and reduced transit expenses.
Our distribution network spans Bonnyrigg and the wider UK to ensure that distant enterprises benefit from the same swift despatch times received by nearby firms situated close to our manufacturing facility.
Working as a specialised division of KennedySmith (Press) Ltd, Custom Pack Studio builds on a long-standing heritage of producing bespoke print and packaging throughout Scotland since 1997.
Created by that very team on its own presses, your packaging is made to the exact printing and finishing standards expected of an established industry leader.
We provide a digital layout and a tangible prototype for approval before starting complete production.
Sustainable packaging as standard
Each of our produced cartons is fully recyclable because the natural properties of the board itself give this sustainable quality.
Did you know that all our excellent board and paper originate from entirely FSC and PEFC certified sources? This means we can reliably track every single sheet through a strictly audited chain straight back to sustainably managed forests!
Mailers and dispatch solutions employ corrugated board because this extremely durable material safeguards products and remains one of the most commonly recycled packaging options in Bonnyrigg.
Our firm is proactively removing single-use plastic and EPS, which is the expanded polystyrene white foam frequently utilised for packaging void fill, across our day-to-day procedures due to the considerable challenges these materials create for recycling and the consequent nature damage they cause when thrown away.
Why not just move to environmentally friendly, paper-based shielding choices and fully design out waste wherever your design allows?
Order one box or ten thousand
Bespoke packaging generally needs a minimum order of 500 or 1,000 items.of
Testing a new product or printing limited seasonal runs requires businesses to cover stock and storage before making any sales.
We welcome purchases of all sizes with no minimum order. You can choose your preferred quantity, choose a single box or ten thousand units, and safely test your market with limited financial risk.
We provide detailed written quotes for any volume before the manufacturing process starts, and since repeated orders utilise the original artwork, you can grow without having to redesign your packaging.
How to order custom packaging
Submit your project details by ringing 01294 314 919 or via the online form. Provide the product, quantity, and sales method. We will advise on the ideal format if you need support.
We design the packaging structure, place the artwork, and provide a proof, including physical prototypes when the format calls for them.
Manufacturing and completion start immediately after your formal sign-off of the proof, with the manufacturing process happening at our specialised Bonnyrigg facility, typically lasting between two and three weeks.
Delivered straight to your doorstep, your order arrives in flat-pack form and ready for easy assembly at any address across Bonnyrigg or the rest of the UK.
Custom packaging Bonnyrigg FAQ
What counts as custom packaging?
Bespoke packaging is engineered carefully to the physical size and technical requirements of your specific item. The dimensions, material depth, structural integrity, graphic design, and surface finish are all set for your merchandise, so that the container holds snugly whilst projecting your corporate identity. Just affixing a brand mark to a standard container amounts to personalised packaging, whereas true custom packaging is conceived entirely from the product itself.
Is there a minimum order?
Absolutely not. There are zero minimum quantities on any choice, so you can ask for one box or many thousands. This approach supports independent makers and anyone trying a new item. Quotes increase with volume, and you receive a quotation in writing before manufacture.
Do you deliver to Bonnyrigg?
Are you ready for very fast deliveries? We craft everything in Irvine and deliver directly to businesses based in Bonnyrigg! By keeping our production right here in Scotland, we drastically cut down wait times and shipping fees for local brands!
What are your lead times?
Production starts upon your proof sign-off with standard delivery requiring two to three weeks, though simple cartons often come sooner. Specify your deadline during the initial query for immediate confirmation of availability.
Can you help if I do not have a designer?
We often employ only a straightforward concept and a brand symbol to create carefully finished finished designs, a process that typically features a professional creative consultation. As another option, you may begin the first layout using our digital creation platform and then transfer the project to us for finalisation.
Is the packaging recyclable?
Each carton is entirely recyclable and produced from accredited forest board with the two FSC and PEFC certifications. We intentionally avoid plastic laminates and coatings which block successful reclamation unless strict hygiene regulations demand otherwise, consistently explaining every available alternative beforehand.
Request a free quote from Custom Pack Studio today
If you desire to elevate your business, captivate clients at the very first glance, or secure a genuinely dependable packaging partner, Custom Pack Studio is the perfect team to achieve your ambitions.
Removing minimum order quantities gives your business the ultimate flexibility to thrive. We collaborate with companies on their growth path, starting with modest volumes and growing our operations as you scale.
Beginning a telephone conversation constitutes the most efficient way to begin our discussion.
To start, please contact 01294 314 919 or email contact@custompackstudio.co.uk with information regarding your product, packaging specifications, and desired quantities.
To commence, your printed quote plainly sets out the specific layout, the production method, and the individual cost based on your specified volume.
We set no minimum order requirements, design help at no extra cost is offered as standard, and every single box is accurately made to fit your specific product.
Initiate your inquiry when it is the first convenience.


























