UK Manufactured
No minimum order
Fast Turnaround
100% Recyclable
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Custom Packaging Calton

Designed carefully to the exact measurements of the item, this bespoke packaging secures the product during its journey to remove any requirement for additional protective padding. Ready to create the ideal packaging? You have the ability to adjust the dimensions, design, graphics and texture of every individual box to seamlessly match your business and product! As there are no minimum order limits, you can begin your story with a single sample or buy in large volume.

  • Guide to Product Packaging Designs
    Products

    Products

    Choose your packaging and configure to your exact needs.

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    Design Yourself

    Design Yourself

    Know exactly what you want or have an existing design from elsewhere? Use our tool to quickly bring your ideas to life.

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    Design Consultation

    Design Consultation

    Need extra help? Our team of professional graphic designers can aid with their extensive years of experience.

UK Manufactured

Fully manufactured in our Scotland-based manufacturing facility.

Fully Customisable - Homepage - 720px
No minimum order

As many or as little as one product can be ordered.

Food Packaging Edinburgh
Fast Turnaround

Fast turnaround on custom product development.

No Minimum Order - Homepage - 720px
100% Recyclable

We are FSC Certified with Net-Zero ambitions

Sustainable Packaging for Small Businesses
Custom Packaging Calton

What custom packaging means

We create custom packaging designed completely around your specific product by giving you full control over the measurements, style, print and finishing!

Conversely, adding a personalised logo onto a standard, off-the-shelf carton is a separate task with fewer customisation options.

Our understanding of a fully customisable box entails that we carefully tailor the dimensions to suit your individual product, select the best board weight based on expected handling, and add print to whichever panels you require.

From the very first moment of design, the packaging is thoughtfully designed to embrace the product.

Custom Pack Studio supports food manufacturers, cosmetics companies, internet retailers and artisan distillers throughout Calton.

The custom packaging we make

Are you prepared to make your packaging ideas a reality? We create a great variety of box styles, all custom-made to your precise dimensions and expertly printed in full colour with your very own artwork!

Determining the best-fitting template for your merchandise depends wholly upon its inherent nature, the sales channels, and the logistics of final delivery, all of which our specialists will guide you through selecting.

Folding cartons

For ordinary shop merchandise, reverse tuck-end cartons and crash-lock bottom cases represent the standard packaging formats.

With closing flaps at the top and base, the subtle reverse tuck-end carton neatly cradles lighter items like cosmetics and supplements.

Are you ready for some packaging magic? Those clever crash-lock boxes feature a smart base that locks snugly into place the very second you unfold them! This robust design easily supports your bulkiest items without any risk of the bottom collapsing. Even better, both styles arrive completely flat and take mere moments to build!

Folding Box Board Packaging UK - Custom Pack Studio

Postal and mailer boxes

For those selling online, a custom mailer box protects your creation during its challenging journey. All at once, a simple delivery becomes an compelling chapter of your brand story.

Entirely decorated throughout, this sturdy mailer box replaces standard brown parcels to deliver ecommerce customers an exceptional unboxing event that effortlessly survives the post.

Do you need extra depth or slightly more flexibility? We also create high-quality gusseted e-commerce boxes designed for those particular needs!

Sleeves and wallets

A elegant sleeve glides smoothly over a product or inner tray to immediately introduce vibrant branding whilst protecting the original packaging, delivering an incredibly clever and affordable solution for showcasing exclusive seasonal lines and limited-run releases.

Enveloping the contents as a refined portfolio, this wallet-style packaging opens out to display a beautifully flat and sophisticated showcase that is well suited for presenting brochures, photographs and slender merchandise.

Gift boxes and presentation packaging

Are you looking to improve your current game? Sending items in a custom gift box delivers that high-end look buyers crave without any of the gift-wrapping hassle!

This tailored presentation is smoothly achieved through well organised presentation boxes, sleek magnetic closures, and bespoke inserts, whilst elegant embellishments such as metallic foil block detailing, raised embossing, and velvety soft touch coatings helpfully elevate the final creation into luxury packaging that commands a higher market value.

Custom gift boxes

Packaging design support if you do not have a designer

Are you bring your ideas into reality? We deliver full creative support as part of our offering, whatever stage your artwork is at!

We create files to your specific brand guidelines and production-ready artwork specs.

We reconstruct supplied JPEG or alternative image logos for print use because packaging needs more resolution than digital platforms need.

From your very first burst of ideas, our specialist team creates bespoke box structures and polished print-ready artwork, developing custom measurements when no standard box fits. Your vision guides us. We explain the important technicalities, from board weight to print resolution, as we create.

Alternatively, you may, you may use our online creator to personalise a carton and add your own logo before get in touch, or arrange a creative meeting if you would rather discussing your ideas beforehand.

Custom packaging for Calton’s industries

We manufacture bespoke packaging solutions for culinary creators, boutique distilleries, cosmetic brands and e-commerce businesses throughout Calton.

Every industry sets out defined standards, from food-contact compliance to the specified surface finish for high-grade cartons.

Food and drink

The North food and beverage sector is certainly wide-ranging and fiercely challenging, a brisk market where packaging must guarantee absolute product safety whilst at the same time attracting consumers from the shelf.

As holders of the respected BRC Global Packaging certification at High Hygiene level, we guarantee that our food packaging is produced within strictly managed and fully traceable environments. This rigorous standard ensures total compliance before retailers accept any product for their shelves.

Whisky and craft spirits

Our organisation makes bespoke printed bottle cartons alongside high-quality presentation boxes tailored particularly for independent spirit producers and Calton distilleries, incorporating sophisticated embellishments like foil detailing, tactile embossing, and smooth soft touch lamination.

Producers can produce limited releases in limited quantities without high-volume commitments thanks to our zero minimum order policy.

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Cosmetics and beauty

We manufacture printed cartons for beauty and personal care, hair care and skin care brands, incorporating finishes including embossing, foil and soft-touch lamination.

How do you ensure delicate glass and compacts completely safe while helping to ensure they truly catch the eye on the shelf? It is all down to the power of a standout finish!

E-commerce and subscription brands

We assist online retailers and subscription businesses by thoughtfully designing custom mailer boxes, printed tissue paper and fitted inserts.

Bespoke packaging designed to accommodate the item precisely provides its safety during transit, successfully reducing the financial impact of transit damage and customer returns.

Unboxing a printed carton is really far more thrilling for your customer than unpacking a dull, ordinary package!

A packaging supplier perfect for Calton businesses

Did you know that we produce each product ourselves at our Irvine workshop in Ayrshire?

We help Calton enterprises by maintaining short lead times and minimising transport fees.

Our network of deliveries spans Calton and the rest of the UK to ensure that faraway enterprises receive the benefit from the very same quick dispatch times as those based close to our production facility.

Custom Pack Studio functions as a division of KennedySmith (Press) Ltd, a packaging manufacturer establishing print and packaging solutions in Scotland from 1997.

Our expert team creates your boxes on their own presses to help ensure that the print and finish meet the standards of an renowned producer.

You can approve the sample and the proof before we go ahead with the main print run!

Sustainable packaging as standard

We create fully recyclable boxes employing the inherent qualities of the board itself.

We source our paper and board exclusively from FSC and PEFC approved origins, guaranteeing that each sheet stays fully trackable via a confirmed chain of custody straight through to sustainably governed woodlands.

Utilised extensively for shipping boxes and delivery boxes, corrugated board delivers reliable protection whilst staying one of the most often recycled packaging mediums across the UK.

Our firm is currently eliminating single-use plastic and EPS, which is the expanded polystyrene white foam often used for packaging void fill, throughout our day-to-day procedures due to the major challenges these materials pose for recycling and the associated nature damage they cause when discarded.

Whenever the specific scheme does allow, we recommend utilising recyclable or paper-based, eco-friendly safeguarding materials whilst pre-emptively eliminating surplus from our planning process.of_thought_

Order one box or ten thousand

Bespoke packaging options generally call for a minimum manufacturing order of either around 500 and 1,000 individual units.

When an enterprise evaluates a fresh commodity or produces a limited ceremonial collection, they meet with initial expenses for inventory and warehousing before establishing market demand.

Through imposing no minimum order restrictions whatsoever, we empower you to pick the specific volume required, spanning a single box to a production run of 10,000, thereby making sure that an initial limited batch serves as a highly cost-effective method to assess marketplace demand.

We always confirm the pricing in writing for each quantity before production gets under way. Since repeat orders make use of the same artwork, increasing volume does not requires reworking the packaging.

How to order custom packaging

To get started, dial 01294 314 919 or submit the online form to provide details regarding your item, the amount required, and your intended sales method. Our team will happily recommend an ideal packaging option if you need guidance.

Would you like to see your packaging take shape? We engineer the perfect custom container for your product, prepare the artwork layout, and offer a digital proof, plus a mock-up if the design calls for it.

Following the formal approval of your proof, the manufacturing and finishing of your order takes place at our Irvine facility, usually needing a period of 2 to 3 weeks.

Directly to the doorstep, this flat-packed parcel arrives ready for easy self-assembly, with delivery available to almost any location throughout Calton or the wider United Kingdom.

Custom packaging Calton FAQ

What counts as custom packaging?

Custom packaging is designed carefully to the physical size and technical requirements of your specific item. The dimensions, material thickness, structural integrity, graphic design, and surface finish are all set for your merchandise, thereby ensuring the container fits snugly whilst reflecting your corporate identity. Just affixing a brand mark to a standard container is personalised packaging, whereas true custom packaging is conceived entirely from the product itself.

Is there a minimum order?

Definitely not! You can order just one box or thousands because we have zero minimums on any of our formats. Isn’t that just perfect for indie makers and anyone launching a brand-new product? Naturally, the pricing improves as your quantities grow, and you will receive a written written quote before we commence production.

Do you deliver to Calton?

Our manufacturing site in Irvine facilitates direct transportation to organisations throughout Calton. Manufacturing within Scotland ensures that both delivery times and shipping expenses are kept highly cost-effective for Scottish businesses.

What are your lead times?

After you have approved your initial proof, the majority of commissions require two to three weeks for finishing, though simpler cartons are often completed more quickly. If you do have a specific date to meet, please tell us during your first enquiry so we can check if this timescale is achievable.

Can you help if I do not have a designer?

Working frequently from merely a brand emblem and a basic idea, our specialists polish your original vision into finalised graphics, a progression that incorporates a comprehensive creative consultation. Alternatively, you may initiate the drafting process independently with our digital creation platform, transferring the project to our custodians whenever you are ready to do so.

Is the packaging recyclable?

Are you all ready for some seriously green packaging? Each one of our boxes is fully recyclable and crafted from certified FSC and PEFC board! We simply will not to use plastic laminates or coatings that prevent recycling, unless food safety requires it, and we consistently discuss all options with you first.

Request a free quote from Custom Pack Studio today

If you want to enhance your business, impress clients at first glance, or find a truly trustworthy packaging partner, Custom Pack Studio is the ideal team to fulfil your ambitions.

Eliminating minimum order quantities gives your business maximum flexibility to grow. We work with companies on their growth path, starting with limited volumes and scaling our operations as you scale.

Placing a phone call is the speediest means to start.

Contact 01294 314 919 or email contact@custompackstudio.co.uk with your product details, packaging specifications and anticipated order volumes.

Our formal estimate offers a precise breakdown detailing the arrangement, specifications, and individual cost based on your required quantity.

Did you know that there are absolutely no minimum order requirements? That is right, you will also get included design support with each and every box tailored perfectly to wrap your product.

You are invited to begin your enquiry at your earliest opportunity.

Our Process

From idea to product in 
three easy steps

Step 1
Select and Configure

Select from our range of packaging styles and configure dimensions and specifications.

Step 2
Design your branded packaging

Create or upload your existing designs for each area and insert.

Step 3
Send to Print!

Once you are happy send your order to us and we will look after bringing your design to life!

About Us

All About Custom Pack Studio
A few words from Custom Pack Managing Director, Joni Tan:

“One thing I delight in hearing after a meeting is ‘well, that was easy.’

That’s not an accident as it’s exactly what we set out to build. I genuinely believe that great packaging shouldn’t be a privilege reserved for businesses with big budgets or big order volumes.

Every product deserves to be presented well, whatever stage you’re at. Whether you want to talk it through with us or just jump straight into our online design tool and do it yourself, we’ve made sure there’s a straightforward route in for every kind of business.

No minimums, no hidden costs, no hoops to jump through. Custom Pack simply offers great packaging, made right here in Scotland.”

Custom Pack Studio & Kennedy Smith
Custom Pack Studio Managing Director Joni Tan

Based in Irvine, Custom Pack Studio is home to one of Scotland’s most advanced packaging development facilities.

Our experienced team has been working in the packaging industry for decades in tandem with Kennedy Smith. Our goal is to help individuals and businesses from any sectors to design and develop quality packaging exactly how you envision it. 

Whether you are an established brand looking for a packaging solution to help you scale and match your growth journey, or a new local family business looking for your products to hit the market in style, Custom Pack Studio is here to meet all your packaging needs.

Riverside Business Park, Irvine
Based at one of Scotland's most advanced packaging development centres, we have the tools and capabilities to meet the packaging needs of businesses of all shapes and sizes.
Location
2 Brewster Pl, Irvine KA11 5DD
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    2 Brewster Pl, Irvine KA11 5DD