UK Manufactured
No minimum order
Fast Turnaround
100% Recyclable
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Custom Packaging Carnoustie

Customised packaging manufactured to the specific size of the item secures it during shipping, doing away with the necessity for extra cushioning material. As you define the size, form, print and surface treatment of every container, you produce tailor-made packaging solutions designed specifically for your item and business. Since we require no minimum order, you can confidently begin with a one sample or purchase in larger volumes.

  • Guide to Product Packaging Designs
    Products

    Products

    Choose your packaging and configure to your exact needs.

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    Design Yourself

    Design Yourself

    Know exactly what you want or have an existing design from elsewhere? Use our tool to quickly bring your ideas to life.

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    Design Consultation

    Design Consultation

    Need extra help? Our team of professional graphic designers can aid with their extensive years of experience.

UK Manufactured

Fully manufactured in our Scotland-based manufacturing facility.

Fully Customisable - Homepage - 720px
No minimum order

As many or as little as one product can be ordered.

Food Packaging Edinburgh
Fast Turnaround

Fast turnaround on custom product development.

No Minimum Order - Homepage - 720px
100% Recyclable

We are FSC Certified with Net-Zero ambitions

Sustainable Packaging for Small Businesses
Custom Packaging Carnoustie

What custom packaging means

We design our bespoke packaging specifically for your product, giving you the freedom to select the dimensions, build, design and coating.

Tailoring a pre-made carton with a stamped brand mark presents a sharply contrasting and much more limited undertaking.

Our definition of a totally customisable box means the dimensions are suited specifically to your product, the board weight is chosen according to its physical journey, and the print seamlessly envelopes your chosen panels.

To begin with, we carefully draw up the packaging around the product from the beginning of the design process.

Custom Pack Studio collaborates with food producers, beauty labels, e-commerce retailers and artisanal distillers all over the whole nation.

The custom packaging we make

We craft a varied collection of box formats to your bespoke sizes, stylishly printing your personal design in bold, colourful presentation.

The ideal packaging design for your item is shaped by its physical nature, selling method, and delivery journey, and our specialists will advise your selection.

Folding cartons

For ordinary retail merchandise, reverse tuck-end cartons and crash-lock bottom cases are the standard packaging configurations.

Are you ready to find out about the ideal packaging champion? A reverse tuck-end carton features clever flaps that fold inside at both ends, making it the perfect match for housing featherweight essentials such as your favourite cosmetics and daily supplements!

Crash lock boxes include a self-assembling base that locks instantly upon opening to support weightier items, whilst both designs arrive flat for fast manual setup.

Folding Box Board Packaging UK - Custom Pack Studio

Postal and mailer boxes

For e-commerce merchants, a bespoke mailing carton protects your merchandise whilst undergoing transit and enhances the unboxing experience into a important element of your marketing.

Who needs boring brown parcels? Double-sided printed mailer boxes offer e-commerce shoppers an amazing unboxing thrill, plus they are strong enough to comfortably survive the post!

Our experts additionally produce expandable e-commerce cartons made specifically for consignments requiring more depth or flexible packaging dimensions.

Sleeves and wallets

These slip on sleeves enclose your merchandise or internal tray to provide immediate branding whilst protecting your current packaging, providing an effective and cost-effective solution for promotional ranges and seasonal stock.

Surrounding the contents like a refined portfolio, this wallet-style packaging opens out to display a cleanly flat and stylish showcase that is ideal for showcasing brochures, photographs and slender merchandise.

Gift boxes and presentation packaging

Personalised gift boxes deliver the refined presentation retail customers look for for gift purchases whilst fully eliminating the need to wrap anything.

Robust rigid boxes, magnetic-closure packaging and specially printed inserts are very effective for this application, whilst refined embellishments such as hot foil blocking, embossing and tactile soft-touch lamination lift the presentation to premium packaging that clearly supports a premium price tag.

Custom gift boxes

Packaging design support if you do not have a designer

Our support happily includes full design assistance as a standard feature, whatever your current artwork stage.

Should you already have defined brand guidelines alongside print-ready creative files, we will closely align with your instructions to organise everything for the manufacturing process.

To prepare your packaging for press, we redraw any logo sent as a JPEG or alternative image format because actual manufacturing demands a much greater resolution than online platforms require.

Starting from merely a simple concept, our specialists design the packaging configuration and press-ready graphics on your behalf, while engineering a bespoke blueprint when conventional containers are unsuitable. We set out each technical decision throughout the process, including the selection of material calibre and image definition.

Alternatively, you can utilise our digital creation space to customise a carton and visualise your logo prior to contacting the team, or just schedule an aesthetic session if you want to discuss your ideas beforehand.

Custom packaging for Carnoustie’s industries

We manufacture bespoke packaging for drinks brands, food producers, cosmetic brands and e-commerce merchants throughout Carnoustie.

Every sector sets its specific individual standards, covering food-safe compliance to the specific finish that high-grade packaging calls for.

Food and drink

To thrive in the extensive and very competitive Scottish food and drink industry, your packaging must provide product safety whilst equally attracting consumers on the retail shelf.

As bearers of the respected BRC Global Packaging certification at High Hygiene level, we guarantee that our food packaging is manufactured within carefully controlled and traceable environments. This demanding standard delivers total compliance before retailers authorise any product for their shelves.

Whisky and craft spirits

Are you ready to enhance your identity? We create bespoke printed bottle cartons and luxury gift packaging for upmarket whisky distilleries and artisan spirit producers, offering striking finishes like hot foil, deep embossing and velvety soft-touch lamination!

This no minimum order threshold enables a distillery to arrange a limited print run for small-batch releases without the requirement of purchasing excessive quantities.

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Cosmetics and beauty

Looking for showstopping packaging? We make printed cartons for skincare, haircare and beauty brands, featuring sensational soft-touch lamination, foil and embossing!

Beauty vessels must shield delicate glass and delicate compacts whilst drawing interest on the boutique display, a dual success achieved primarily through the craft of the final finish.

E-commerce and subscription brands

We help online retailers and recurring order brands by carefully crafting branded mailer boxes, printed tissue and fitted inserts.

Custom packaging shaped specifically to the item guarantees its safe passage through the mail system, which ultimately reduces the costly burden of breakage and product replacements.

Receiving a custom-made, personalised package changes the basic act of unboxing, elevating the experience well beyond the plain reality of opening a regular, anonymous brown carton.

A packaging supplier perfect for Carnoustie businesses

Our complete product range is produced exclusively at our dedicated manufacturing facility located in Carnoustie.

Nearby companies throughout Carnoustie can depend on this solution to help keep turnaround times remain quick whilst transport expenses are kept at minimal.

Our delivery network extends across Carnoustie alongside the whole of the United Kingdom, so that more remote enterprises benefit from the same quick lead times received by those located just twenty minutes from our production facility.

Custom Pack Studio functions as a division of KennedySmith (Press) Ltd, a packaging manufacturer establishing print and packaging solutions in Scotland from 1997.

Our expert team produces your boxes on their own presses to ensure that the print and finish satisfy the standards of an renowned producer.

You will consistently check a proof, with a sample if the format calls for it, before full manufacturing begins.

Sustainable packaging as standard

Each unit we produce stays entirely appropriate for reuse, and this sustainable characteristic derives directly from the make-up of the board itself.

By procuring our board and paper from FSC and PEFC certified suppliers, we help ensure each sheet remains fully traceable through an audited pathway to sustainably managed forests.

Commonly used for posting and dispatch, sturdy corrugated board provides dependable protection while remaining one of the most frequently recycled packaging materials in the UK.

Ready for some incredible news? We are completely phasing out single-use plastic and EPS from our operations! Why? Because those annoying white foam blocks and plastics are particularly difficult to recycle, causing serious environmental hazards once thrown away. we are swapping them for greener alternatives!

Whenever the project layout allows, our team advocates choosing paper that can be recycled or sustainable protective materials whilst actively precluding extra surplus.

Order one box or ten thousand

Were you aware that bespoke packaging typically demands a minimum order of 500 or even 1,000 units?

When a firm introduces a new offering or describes a restricted seasonal selection, they have to cover both goods and holding costs long before any sales are certain.

Are you ready to launch? We maintain absolutely no minimum order limits, meaning you can order everything from one box to a massive run of ten thousand! This makes a tiny initial order the best low-risk strategy to test your market.

Before commencing manufacture, our specialists provide written costing validation for any order volume, whilst subsequent production runs use the identical design assets to make sure that expanding your operations requires no additional packaging development.

How to order custom packaging

Please send in your details by ringing 01294 314 919 or filling in our form, specifying the item, volume, and channel, and we shall pleasedly guide on the most suitable format if you would like guidance.

Regarding structural architecture and checking, we meticulously prepare the housing around your merchandise, set up the graphics, and provide an official proof, with a physical prototype should the specific configuration require validation.

We print and finish your order at our Irvine factory within 2 to 3 weeks of proof sign-off.

To keep things simple, your order arrives flat pack and ready for assembly, brought directly to any doorstep in Carnoustie or all over the UK.

Custom packaging Carnoustie FAQ

What counts as custom packaging?

Custom packaging aligns with your product measurements and requirements exactly. Dimensions, board thickness, construction, printing and finishes are tailored to your cargo to guarantee a precise fit and showcase your brand. Adding a logo onto a standard carton simply creates bespoke packaging. True made-to-order packaging is engineered around the product itself.

Is there a minimum order?

We set no minimum order restrictions, so you can buy anything from one carton to thousands. This versatility supports indie makers and companies trying out new merchandise. Your unit cost reduces as your order volume rises, and we always provide a detailed price estimation before manufacturing.

Do you deliver to Carnoustie?

Our Irvine facility creates goods shipped directly to businesses in Carnoustie. Scottish production guarantees faster turnaround times and beautifully reduced transport costs for Scottish brands.

What are your lead times?

Upon your final sign off of the design, the bulk of commissions require two weeks to 3 weeks for completion, though simpler packaging often moves faster. Should you possess a firm completion date, please disclose this during your initial consultation so we are able to check our capacity to meet your timeline.

Can you help if I do not have a designer?

Are you ready to watch your basic concepts come to life? We frequently turn a plain logo and a spark of inspiration and transform them into stunning, print ready masterpieces, with a thorough design consultation built right into the experience! Or, if you fancy having a go yourself, why not jump onto our online design tool to start your creation and then pass the baton over to us whenever you are ready?

Is the packaging recyclable?

Each item is fully recyclable and crafted from FSC and PEFC certified board. We deliberately avoid plastic laminates and coatings that would else prevent efficient recycling, unless food safety standards directly necessitate these measures, and our team will carefully discuss these choices with you ahead of time.

Request a free quote from Custom Pack Studio today

Are you ready to transform your brand and create a sensational first impression on your clients? If you want to strengthen your business alongside a thoroughly dependable packaging partner, Custom Pack Studio is certainly your dream team!

By offering no minimum order requirements, we provide organisations with the complete versatility required to facilitate their development. We regularly guide businesses along their evolutionary path, commencing with small quantities and steadily increasing our logistical scale to align with your continued expansion.

Starting your journey begins most effortlessly with a brief call discussion.

Start your story by calling 01294 314 919 or sending an email to contact@custompackstudio.co.uk with your product, packaging specifications, and the quantities you have in mind.

Our formal estimate provides a accurate breakdown setting out the layout, production specifications, and itemised cost based on your requested volume.

We handle all quantities without a minimum threshold, provide no-cost design assistance, and build each bespoke container to carefully house your individual product.

You are invited to make your enquiry at your soonest convenience.

Our Process

From idea to product in 
three easy steps

Step 1
Select and Configure

Select from our range of packaging styles and configure dimensions and specifications.

Step 2
Design your branded packaging

Create or upload your existing designs for each area and insert.

Step 3
Send to Print!

Once you are happy send your order to us and we will look after bringing your design to life!

About Us

All About Custom Pack Studio
A few words from Custom Pack Managing Director, Joni Tan:

“One thing I delight in hearing after a meeting is ‘well, that was easy.’

That’s not an accident as it’s exactly what we set out to build. I genuinely believe that great packaging shouldn’t be a privilege reserved for businesses with big budgets or big order volumes.

Every product deserves to be presented well, whatever stage you’re at. Whether you want to talk it through with us or just jump straight into our online design tool and do it yourself, we’ve made sure there’s a straightforward route in for every kind of business.

No minimums, no hidden costs, no hoops to jump through. Custom Pack simply offers great packaging, made right here in Scotland.”

Custom Pack Studio & Kennedy Smith
Custom Pack Studio Managing Director Joni Tan

Based in Irvine, Custom Pack Studio is home to one of Scotland’s most advanced packaging development facilities.

Our experienced team has been working in the packaging industry for decades in tandem with Kennedy Smith. Our goal is to help individuals and businesses from any sectors to design and develop quality packaging exactly how you envision it. 

Whether you are an established brand looking for a packaging solution to help you scale and match your growth journey, or a new local family business looking for your products to hit the market in style, Custom Pack Studio is here to meet all your packaging needs.

Riverside Business Park, Irvine
Based at one of Scotland's most advanced packaging development centres, we have the tools and capabilities to meet the packaging needs of businesses of all shapes and sizes.
Location
2 Brewster Pl, Irvine KA11 5DD
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    2 Brewster Pl, Irvine KA11 5DD