UK Manufactured
No minimum order
Fast Turnaround
100% Recyclable
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Custom Packaging Castle Douglas

A box made exactly to the item’s specific size holds it during transportation, doing away with the requirement for unnecessary packaging to fill unused space. To begin, you establish the dimensions, structure, print, and finish for every box, making sure the finished packaging accurately matches with your product and brand. We impose no minimum purchase restrictions, so you can start with a solitary sample or buy in substantial volume.

  • Guide to Product Packaging Designs
    Products

    Products

    Choose your packaging and configure to your exact needs.

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    Design Yourself

    Design Yourself

    Know exactly what you want or have an existing design from elsewhere? Use our tool to quickly bring your ideas to life.

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    Need extra help? Our team of professional graphic designers can aid with their extensive years of experience.

UK Manufactured

Fully manufactured in our Scotland-based manufacturing facility.

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No minimum order

As many or as little as one product can be ordered.

Food Packaging Edinburgh
Fast Turnaround

Fast turnaround on custom product development.

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100% Recyclable

We are FSC Certified with Net-Zero ambitions

Sustainable Packaging for Small Businesses
Custom Packaging Castle Douglas

What custom packaging means

Our tailored packaging is precisely designed to fit a particular item, giving you the option to pick the dimensions, the layout, the designs and the final surface finish.

Applying a logo to a preassembled box is still a separate and much more restricted process.

Our definition of a completely bespoke box entails that we accurately tailor the dimensions to fit your individual product, determine the ideal board weight based on expected handling, and add print to whichever panels you require.

From the beginning of the design phase, final packaging is carefully tailored to encase the product.

Custom Pack Studio works with food producers, cosmetic firms, online retailers and craft distilleries across the country.

The custom packaging we make

Are you prepared to bring your packaging dreams to life? We manufacture a fantastic variety of box styles, custom-made to your exact dimensions and expertly printed in full colour with your personal artwork!

Determining the most suitable template for your merchandise depends wholly upon its inherent nature, your sales channels, and the logistics of final delivery, all of which our specialists will assist you in selecting.

Folding cartons

Ready to discover to uncover the real classics of the retail world? Reverse tuck-end boxes and crash-lock bottom boxes are the perfect routine packaging formats that every retail shelf needs!

Are you to find out about the ideal packaging champion? A reverse tuck-end carton features clever flaps that fold inside at both ends, making it the perfect match for housing featherweight essentials such as your chosen cosmetics and daily supplements!

Created with a self-assembling base that locks flat upon expansion, the crash-lock box effectively supports bulkier items to avoid structural failure while both packaging variations are shipped flat and construct rapidly.

Folding Box Board Packaging UK - Custom Pack Studio

Postal and mailer boxes

For online stores, tailored mailing boxes safeguard products during transit whilst turning the delivery process into an extension of your brand identity.

Double-sided printing turns a standard mailer box from a simple transit package into a memorable unboxing journey while maintaining the strength required to withstand the postal system.

We also manufacture gusseted e-commerce boxes, which neatly accommodate items that require a deeper or more adaptable fit.

Sleeves and wallets

Are you hoping to boost your brand presence without redesigning your present boxes? A slide-on sleeve fits neatly around your merchandise or inner tray to immediately lift your look! It is the perfect budget-friendly answer for making temporary ranges and special limited-edition collections pop with impact.

Surrounding the contents as an elegant portfolio, this wallet-style packaging unfolds to display a neatly flat and sophisticated showcase that is perfect for displaying brochures, photographs and slender merchandise.

Gift boxes and presentation packaging

When purchasing items intended as gifts, using a custom presentation box enhances the general aesthetic to meet consumer expectations whilst entirely doing away with the need for manual wrapping.

First, select rigid boxes, magnetic-close boxes and printed inserts, then apply finishes like foil stamping, embossing and soft-touch lamination to produce premium packaging that easily supports a greater price point.

Custom gift boxes

Packaging design support if you do not have a designer

Extensive design support is completely integrated into our service, no matter the current stage of your artwork.

Should you already have existing brand guidelines alongside print-ready artwork, we will closely tailor our procedures to those requirements to ready your files for ultimate production.

When a brand mark is supplied in a JPEG or alternative image format, we carefully replicate it for production needs because printed packaging demands a significantly greater level of image clarity than a online platform requires.

From your first flash of creativity, our dedicated team develops bespoke box structures and print-perfect print-ready artwork, creating custom measurements when no standard box fits. We are guided by your vision. We outline the important technicalities, from board weight to print resolution, as we work.

Alternatively, you may make use of our design software to personalise a packaging solution and incorporate your bespoke corporate identity prior to making contact, or otherwise schedule a creative appointment should you prefer to discuss your requirements beforehand.

Custom packaging for Castle Douglas’s industries

Do are you looking for high-quality packaging for your food and drink, distillery, cosmetics or e-commerce business? We develop brands with eye-catching packaging and wraps and labels right across Castle Douglas!

Each industry establishes its particular individual requirements, from food-contact compliance to the exact finish that premium packaging requires.

Food and drink

Within the expansive and intensely competitive food and drink sector of Scotland, packaging must satisfy strict safety standards for direct product contact while concurrently capturing visual appeal on the retail shelf.

Our High Hygiene BRC Global Packaging certification confirms we manufacture food packaging under audited, traceable conditions required by retailers for product listings.

Whisky and craft spirits

Our organisation makes bespoke printed bottle cartons alongside high-quality presentation boxes tailored particularly for independent spirit producers and Castle Douglas distilleries, incorporating sophisticated embellishments like foil decoration, tactile embossing, and luxurious soft touch lamination.

By removing minimum order restrictions, we enable a distillery to produce a bespoke run for an special release without the pressure of committing to excessive volumes.

bottle packaging scotland - no background

Cosmetics and beauty

Our artisans craft bespoke printed cartons for leading skincare, haircare and cosmetics houses, refining each package with exquisite finishes like tactile soft-touch lamination, metallic foil and delicate embossing.

In as well as safeguarding delicate glass vessels and cosmetic compacts, premium packaging must stand out on retail shelves, a double requirement successfully met by the chosen surface finish._

E-commerce and subscription brands

We support online retailers and recurring order brands by carefully crafting branded mailer boxes, printed tissue paper and bespoke inserts.

Bespoke packaging helps protect the goods during transit to reduce costly breakages and customer returns.

Unboxing a branded carton is just far more thrilling for your customer than unpacking a boring, standard package!

A packaging supplier perfect for Castle Douglas businesses

Our organisation fabricates the entirety of our entire product range at our dedicated production facility situated within Irvine in Ayrshire.

Local enterprises throughout Castle Douglas can rely on this approach to make sure turnaround times remain swift whilst transport expenses are kept at limited.

Our prompt processes ensure that businesses throughout Castle Douglas and the rest of the UK enjoy equally swift quick turnaround regardless of their distance from our facility.

Operating as a dedicated division of KennedySmith (Press) Ltd, Custom Pack Studio builds on a prestigious heritage of manufacturing bespoke print and packaging throughout Scotland since 1997.

Made on those dedicated presses of those specialist artisans, your packaging is manufactured to the precise and demanding finishing standards expected of an industry leading name.

You will always review a proof, alongside a sample if the format needs it, before full production runs begins.

Sustainable packaging as standard

We make each one of our boxes to be fully recyclable, a sustainable quality that originates entirely from the original composition of the board itself.

By obtaining our paper and board only from FSC and PEFC certified woodlands, we help ensure a traceable journey where every single sheet can be reviewed and linked back to its original origins.

Employed heavily for shipping boxes and mailing boxes, corrugated board provides strong protection whilst remaining one of the most frequently recycled packaging mediums across the UK.

Are you ready for a bit of exciting news? We are completely eliminating single-use plastic and EPS from our operations! Why? Because those troublesome white foam blocks and plastics are extremely difficult to recycle, causing significant environmental hazards once thrown away. we are trading them for greener alternatives!

Whenever the project layout makes it possible, our team suggests using recyclable paper stock or environmentally responsible protective materials whilst proactively precluding excess surplus.

Order one box or ten thousand

Did you know that bespoke packaging typically requires a minimum order of five hundred or even one thousand units?

Trialling a new product or printing limited seasonal runs makes businesses to cover stock and storage before confirming any sales.

By imposing no minimum order restrictions whatsoever, we enable you to choose the specific volume required, spanning one box to a production run of ten thousand, thereby guaranteeing that an initial small batch serves as a economical method to evaluate marketplace demand.

Before starting manufacture, our specialists issue written costing validation for any order volume, whilst follow-up production runs utilise the identical design assets to make sure that scaling your operations requires no further packaging development.

How to order custom packaging

Please submit your details by phoning 01294 314 919 or completing our form, specifying the product, amount, and distribution channel, and we shall gladly guide on the best format if you would like guidance.

We carefully develop the packaging structure around your individual item, set out the artwork layout, and then provide a final proof together with a physical prototype if the design needs it.

Following the formal approval of your proof, the manufacturing and finishing of your order takes place at our Irvine facility, typically requiring a period of approximately two to three weeks.

We supply flat-packed packaging prepared for putting together straight to almost any location in Castle Douglas or across the UK.

Custom packaging Castle Douglas FAQ

What counts as custom packaging?

Bespoke packaging is crafted exactly to the physical dimensions and technical requirements of your specific item. The dimensions, material thickness, structural soundness, graphic design, and surface finish are all set for your merchandise, ensuring the container protects snugly whilst projecting your corporate identity. Just affixing a brand mark to a standard container constitutes personalised packaging, whereas true custom packaging is developed entirely from the product itself.

Is there a minimum order?

We impose no minimum quantity limits on any format, meaning you are welcome to acquire a one carton or thousands. That freedom is ideal for small-scale creators and those embarking on initial product trials. Our rates decrease as your order volume grows, with every project receiving a formal quotation prior to manufacturing.

Do you deliver to Castle Douglas?

Our manufacturing site in Irvine enables direct transportation to organisations throughout Castle Douglas. Production within Scotland ensures that both transit times and shipping expenses stay highly cost-effective for Scottish businesses.

What are your lead times?

When you have signed off on the design, we generally require 2 to 3 weeks to produce your packaging, while less complex boxes can often be produced more quickly. Should you have a critical date in mind, please provide it during your initial enquiry so we can quickly determine if we can meet it.

Can you help if I do not have a designer?

We frequently transform a simple logo and basic concept into ready-to-print print files, offering a guided design consultation as part of the service. You can equally take the first step yourself using our online design tool before passing the work over to us when you are happy.

Is the packaging recyclable?

Each package consists entirely of fully recyclable cardboard certified by both the FSC and PEFC. We do not use plastic layers and surfaces that stop recycling unless food safety necessitates their use, and we go through all available alternatives with you first.

Request a free quote from Custom Pack Studio today

If you want to raise your enterprise, create an immediate visual impression, or secure a dependable packaging partner, Custom Pack Studio offers the precise expertise you require.

With no restrictive minimum purchase limits on our range, enterprises possess the full adaptability required to prosper, and we regularly guide these ventures along their developmental path by beginning with modest requirements and then expanding our capacity in alignment with your growth.

Beginning a call represents the most efficient way to initiate our discussion.

Please contact us directly by phoning 01294 314 919 or emailing contact@custompackstudio.co.uk to go over your specific product, your packaging specifications and your anticipated order volumes.

To begin, your printed quote clearly details the particular layout, the production method, and the individual cost based on your specified volume.

Did you know that there are absolutely no minimum order limits? That’s correct, you will additionally get free design support with every box crafted perfectly to wrap your product.

Please schedule your meeting at your earliest opportunity.

Our Process

From idea to product in 
three easy steps

Step 1
Select and Configure

Select from our range of packaging styles and configure dimensions and specifications.

Step 2
Design your branded packaging

Create or upload your existing designs for each area and insert.

Step 3
Send to Print!

Once you are happy send your order to us and we will look after bringing your design to life!

About Us

All About Custom Pack Studio
A few words from Custom Pack Managing Director, Joni Tan:

“One thing I delight in hearing after a meeting is ‘well, that was easy.’

That’s not an accident as it’s exactly what we set out to build. I genuinely believe that great packaging shouldn’t be a privilege reserved for businesses with big budgets or big order volumes.

Every product deserves to be presented well, whatever stage you’re at. Whether you want to talk it through with us or just jump straight into our online design tool and do it yourself, we’ve made sure there’s a straightforward route in for every kind of business.

No minimums, no hidden costs, no hoops to jump through. Custom Pack simply offers great packaging, made right here in Scotland.”

Custom Pack Studio & Kennedy Smith
Custom Pack Studio Managing Director Joni Tan

Based in Irvine, Custom Pack Studio is home to one of Scotland’s most advanced packaging development facilities.

Our experienced team has been working in the packaging industry for decades in tandem with Kennedy Smith. Our goal is to help individuals and businesses from any sectors to design and develop quality packaging exactly how you envision it. 

Whether you are an established brand looking for a packaging solution to help you scale and match your growth journey, or a new local family business looking for your products to hit the market in style, Custom Pack Studio is here to meet all your packaging needs.

Riverside Business Park, Irvine
Based at one of Scotland's most advanced packaging development centres, we have the tools and capabilities to meet the packaging needs of businesses of all shapes and sizes.
Location
2 Brewster Pl, Irvine KA11 5DD
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    2 Brewster Pl, Irvine KA11 5DD