What custom packaging means
Our bespoke packaging is precisely created to house a certain item, allowing you to select the measurements, the configuration, the artwork and the ultimate finish.
Attaching a logo onto a ready-made carton represents a separate and far more narrow undertaking.
Our definition of a totally customisable box means the dimensions are tailored specifically to your product, the board weight is set according to its actual journey, and the print seamlessly covers your chosen panels.
From the beginning of the design phase, final packaging is carefully tailored to encase the product.
Custom Pack Studio works with manufacturers of food products, beauty organisations, e-commerce retailers and craft distilleries across the whole country.
The custom packaging we make
We produce a varied collection of box formats to your bespoke sizes, elegantly showcasing your personal design in vibrant, full-colour printing.
The most suitable packaging design for your item is shaped by its physical nature, selling method, and delivery journey, and our specialists will help with your selection.
Folding cartons
Standard retail packaging solutions typically uses the standard formats of reverse tuck-end boxes and crash-lock bottom boxes.
With a reverse tuck-end carton, the upper and lower flaps are inserted in opposite directions, which provides an ideal packaging option for light products such as cosmetics and supplements.
Ready for some packaging magic? These smart crash-lock boxes feature a clever base that clicks snugly into place the very second you pop them open! This durable design effortlessly supports your bulkiest items without any risk of the bottom collapsing. Even better, both styles are shipped completely flat and take mere moments to build!
Postal and mailer boxes
Are you perhaps trading online? An bespoke mailer box will protect your product within the courier network while changing delivery into a thrilling brand experience!
Who needs dull brown parcels? Double-sided printed mailer boxes offer e-commerce shoppers an incredible unboxing moment, plus they are sturdy enough to easily survive the post!
Are you after extra depth or some extra flexibility? We further produce excellent gusseted e-commerce boxes tailored for those particular needs!
Sleeves and wallets
A stylish sleeve slides effortlessly over the product or inside tray to immediately introduce eye-catching branding whilst protecting the original packaging, providing an extremely effective and affordable solution for displaying exclusive seasonal lines and special-edition releases.
Styled like a folder, this wallet-style box wraps the product to offer a flat, premium presentation for cards, prints and lighter retail goods.
Gift boxes and presentation packaging
Branded gift boxes provide the refined presentation retail customers expect for gift purchases whilst fully eliminating the need to wrap anything.
Solid rigid boxes, magnetic closure packaging and bespoke printed inserts can be very effective for this application, whilst elegant embellishments such as hot foil blocking, embossing and tactile soft-touch lamination lift the presentation to premium packaging that clearly warrants a premium price tag.
Packaging design support if you do not have a designer
Our support readily includes full design assistance as a standard feature, regardless of your current artwork stage.
After receiving your established corporate guidelines and approved designs, we will carefully align our processes to these specifications and ready your assets for end manufacture.
When a brand mark is sent in a raster or alternative image format, we precisely reproduce it for production requirements because physical packaging demands a significantly greater level of image clarity than a online platform requires.
Are you beginning with just a spark of an idea? Our expert crew will plan out the complete packaging template together with your production-ready graphics, also developing a bespoke layout when off-the-shelf containers simply will not do! We eagerly lead you through every single technical decision from material density to final image quality as your exciting concept comes to life.
Why not use our handy online design tool to create a box and apply your branding today, or simply arrange a friendly design consultation if you would prefer to talk it through first?
Custom packaging for Churchhill’s industries
We create bespoke packaging solutions for culinary professionals, spirit distilleries, beauty brands and e-commerce retailers throughout Churchhill.
Every field determines its own standards, ranging from safety in food contact to the fine appearance a high-end carton requires.
Food and drink
To excel in the extensive and highly competitive Scottish food and drink industry, your packaging must ensure product safety whilst simultaneously attracting consumers on the retail shelf.
As a company holding the prestigious BRC Global Packaging accreditation at High Hygiene level, we make our food containers within highly regulated and entirely auditable facilities which supermarkets review prior to approving any merchandise.
Whisky and craft spirits
We produce bespoke printed bottle cartons and presentation boxes for boutique spirits producers and whisky distilleries, including premium finishes like metallic foiling, custom embossing and tactile soft-touch lamination.
By eliminating minimum order requirements, our process enables a distillery to produce a small batch for a boutique release without the need of purchasing bulk quantities.
Cosmetics and beauty
In need of showstopping packaging? We make printed cartons for skincare, haircare and beauty brands, featuring eye-catching soft-touch lamination, foil and embossing!
Beauty vessels must safeguard delicate glass and delicate compacts whilst attracting the eye on the boutique display, a twofold success achieved mainly through the craft of the final finish.
E-commerce and subscription brands
Want to delight your buyers? We produce branded mailer boxes, printed tissue and fitted inserts for digital retailers and subscription brands!
Bespoke packaging safeguards the goods during transit to minimise expensive breakages and customer replacements.
Tailored packaging provides the client with far more luxurious unboxing experience than a standard container.
A packaging supplier perfect for Churchhill businesses
Our business manufactures the entirety of our product range at our specialised production facility situated within Irvine in Ayrshire.
Putting in place operations in Churchhill helps ensure local enterprises profit from reduced waiting periods and much lower distribution expenses.
Our prompt logistics ensure that organisations throughout Churchhill and the rest of the UK receive equally swift swift turnaround times regardless of their distance from our production site.
Custom Pack Studio functions as a division of KennedySmith (Press) Ltd, a packaging manufacturer providing print and packaging solutions in Scotland since the year 1997.
Created by that specific team on their own presses, your packaging is manufactured to the strict printing and finishing standards expected of an leading industry leader.
Before beginning mass fabrication, you will inspect a layout schematic and a physical model if the design pattern calls for it.
Sustainable packaging as standard
We produce completely recyclable boxes utilising the natural characteristics of the board itself.
We procure all of our paper and board exclusively from FSC and PEFC certified origins, making sure that each individual sheet is fully traceable through a carefully audited chain of custody directly back to responsibly managed forests.
As a extremely durable and defensive solution for posting and delivery, corrugated board represents a of the most extensively recycled packaging materials utilised across the United Kingdom.
We remove single-use plastics and expanded polystyrene from our day-to-day operations due to their recycling difficulties and negative environmental impact.
Whenever the specific scheme does allow, we advise utilising recyclable or paper-based, environmentally conscious safeguarding materials whilst pre-emptively removing surplus from our planning process.of_thought_
Order one box or ten thousand
Did you know that bespoke packaging typically demands a minimum order of five hundred or even 1,000 units?
Are you trialling an new fresh idea or printing a restricted holiday range? That involves paying for stock and holding upfront before you even know it sells!
Because we apply absolutely zero minimum order requirements, you retain complete control over the amount, whether you need a single individual box or a batch run of ten thousand, which ensures that an initial limited batch works as a reliable method for gauging consumer demand.
We provide detailed written quotes for any order volume before the manufacturing process starts, and as return orders utilise the original artwork, you can grow without redesigning your packaging.
How to order custom packaging
Begin your process by phoning 01294 314 919 or filling in our online enquiry form to describe the product, the volume, and your selected retail method. If you feel unsure, we will happily recommend the best format for you.
During design work and proofing, we map out the right box around your product, compose the print, and issue a proof. We also supply a physical sample when the format requires it.
To commence your production process, our skilled team at the Churchhill facility will print and finalise your bespoke order within a usual period of 2 to 3 weeks following your ultimate approval of the proofing copy.
Are you ready to get your order straight to your doorstep? We send this flat-packed and really easy-to-build package to any location in Churchhill or all over the UK!
Custom packaging Churchhill FAQ
What counts as custom packaging?
Bespoke packaging is carefully engineered to match the specific measurements and unique requirements of your item. Every structural element, including the measurements, material density, arrangement, and aesthetic detailing, is fully tailored for the contents to provide a secure fit while neatly representing your identity. Whilst simply printing a company symbol onto a pre-made carton counts as personalised packaging, a truly custom solution is built from the core of the merchandise itself.
Is there a minimum order?
We apply no minimum limits on any format, meaning you are able to purchase a single carton or thousands. That freedom is perfect for independent creators and those starting initial product trials. Our rates fall as your order volume increases, with every project receiving a formal quotation prior to manufacturing.
Do you deliver to Churchhill?
Our production facility in Irvine provides for commercial clients across Churchhill. Producing our products within Scotland ensures we minimise both completion times and transport expenses for companies in northern areas.
What are your lead times?
Once you have authorised your initial proof, the majority of commissions require two to three weeks for finishing, though simpler cartons are often completed more quickly. If you have a specific date to meet, please let know us during your first enquiry so we can confirm if this timescale is achievable.
Can you help if I do not have a designer?
Working often from merely an identity mark and an initial concept, our specialists polish your initial vision into finalised graphics, a progression that includes a comprehensive creative consultation. Or, you may begin the drafting process independently using our digital creation platform, transferring the project to our custodians whenever you feel prepared to do so.
Is the packaging recyclable?
Each carton consists entirely of 100% recyclable board verified by both the FSC and PEFC. We reject plastic coatings and surfaces that hinder recycling unless food safety demands their use, and we go through all available options with you in advance.
Request a free quote from Custom Pack Studio today
If you want to elevate your commercial venture, secure a strong initial impression or find a reliable packaging associate, you can trust the Custom Pack Studio team to support your journey.
By eliminating minimum order thresholds we give enterprises with the complete versatility required to thrive. We frequently support organisations during their progression pathway, beginning support on a modest scale and gradually expanding our service capacity in line with your expansion.
Initiating your process begins with the least effort with a brief telephone discussion.
To begin your appointment, please call 01294 314 919 or contact contact@custompackstudio.co.uk with information regarding your item, custom packaging specifications, and expected volumes.
Your tailored quotation outlines the format, the print, and the price per unit for your chosen quantity.
We require zero minimum order value, offer complimentary design support, and build each box to fit your product precisely.
Are you ready to kick-start your exciting journey with us now?
