UK Manufactured
No minimum order
Fast Turnaround
100% Recyclable
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Custom Packaging Cove Bay

Bespoke packaging produced to the precise size of the item keeps safe it during transit, doing away with the need for more cushioning material. To start, you determine the size, structure, print, and finish for every box, so that the finished packaging closely fits with your product and brand. We apply no minimum order requirements, allowing you to begin with a single sample or order in significant volume.

  • Guide to Product Packaging Designs
    Products

    Products

    Choose your packaging and configure to your exact needs.

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    Design Yourself

    Design Yourself

    Know exactly what you want or have an existing design from elsewhere? Use our tool to quickly bring your ideas to life.

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    Design Consultation

    Design Consultation

    Need extra help? Our team of professional graphic designers can aid with their extensive years of experience.

UK Manufactured

Fully manufactured in our Scotland-based manufacturing facility.

Fully Customisable - Homepage - 720px
No minimum order

As many or as little as one product can be ordered.

Food Packaging Edinburgh
Fast Turnaround

Fast turnaround on custom product development.

No Minimum Order - Homepage - 720px
100% Recyclable

We are FSC Certified with Net-Zero ambitions

Sustainable Packaging for Small Businesses
Custom Packaging Cove Bay

What custom packaging means

We shape custom packaging fully around your individual product. Your concept directs the design, setting the required size, build, printwork and final finish.

Adding a logo to a ready-made carton is a distinct and considerably more restricted project.

By selecting our bespoke packaging, you will be provided with customised casing dimensions tailored to your item, relevant board durability chosen for its planned journey, and personalised printing across your preferred surfaces.

From the outset of design phase, final packaging is meticulously tailored to enclose the product.

Custom Pack Studio collaborates with manufacturers of food products, cosmetic companies, e-commerce retailers and artisanal distilleries throughout the nation as a whole.

The custom packaging we make

Are you ready to make your packaging ideas a reality? We produce a great range of box styles, custom-made to your specific dimensions and expertly printed in full colour with your personal artwork!

How does your remarkable creation actually find its way to your customers? The right packaging style consistently depends on those distinct sales and shipping journeys, and our dedicated squad is on hand to help you pick the best match!

Folding cartons

For standard retail merchandise, reverse tuck-end cartons and crash-lock bottom cases are the traditional packaging set-ups.

Designed with closures that insert at opposing ends, the reverse tuck-end carton is perfectly suited for lightweight merchandise such as cosmetics and health supplements.

First, just open the crash-lock box so the solid base slots into place. This dependable design readily supports bulkier products, whilst both formats come flat and put together in moments.

Folding Box Board Packaging UK - Custom Pack Studio

Postal and mailer boxes

For online merchants, a tailored mailing carton safeguards your merchandise whilst in transit during transit and elevates the unboxing experience into a central element of your marketing.

Fully decorated inside and out, this durable mailer box swaps out standard brown parcels to give ecommerce customers an exceptional unboxing experience that effortlessly withstands the post.

We additionally produce gusseted ecommerce boxes, offering the perfect, spacious hold for products requiring a greater or adjustable fit.

Sleeves and wallets

These slip-on style sleeves encase your goods or inner tray to offer quick branding whilst protecting your original packaging, giving an efficient and affordable solution for promotional ranges and temporary stock.

Encasing the contents like a refined portfolio, this wallet-style packaging opens out to display a neatly flat and polished showcase that is well suited for showcasing brochures, photographs and slender merchandise.

Gift boxes and presentation packaging

Are you trying to enhance your present game? Presenting items in a tailored gift box provides that luxurious look buyers crave without any of the gift-wrapping hassle!

Sturdy rigid boxes, magnetic-closure packaging and bespoke printed inserts prove highly effective for this application, whilst refined embellishments such as hot foil blocking, embossing and tactile soft-touch lamination lift the presentation to premium packaging that effectively justifies a premium price tag.

Custom gift boxes

Packaging design support if you do not have a designer

Our team offers comprehensive creative guidance at every stage of your artwork process.

Upon receipt of your established corporate guidelines and final designs, we will closely adapt our processes to these specifications and prepare your assets for ultimate manufacture.

When a brand mark is sent in a raster or alternative image format, we meticulously replicate it for production needs because printed packaging demands a considerably greater level of image clarity than a virtual platform demands.

Starting with just a initial outline, our experienced specialists will create both the structural template and the finalised graphics for your project, whilst tailoring a bespoke packaging design when conventional containers prove unsuitable. We continuously guide you through each technical decision, meticulously clarifying our selection of structural materials and graphic clarity along the journey.

Alternatively, you may make use of our design software to customise a packaging solution and include your bespoke corporate identity prior to making contact, or alternatively schedule a creative appointment should you wish to discuss your requirements earlier.

Custom packaging for Cove Bay’s industries

Our company produces bespoke packaging solutions for culinary professionals, small distilleries, cosmetics brands and e-commerce merchants throughout Cove Bay.

All sector dictates its own requirements, ranging from hygiene in food contact to the high-quality finish a quality carton requires.

Food and drink

The gastronomy and beverage industry within Scotland is equally broad and very competitive, required that product packaging guarantees absolute safety upon touch whilst simultaneously drawing interest on the retail shelf.

Did you know we maintain BRC Global Packaging certification at High Hygiene level? Our packaging is produced under carefully controlled, auditable conditions that retailers inspect before placing any product!

Whisky and craft spirits

We create bespoke printed bottle cartons and elegant gift packaging for independent distilleries and artisan spirit producers, enhancing each creation with premium embellishments like foil detailing, tactile embossing and velvet soft-touch lamination.

Are you launching a short-run release? With this great zero minimum order policy, each distillery can now easily print small batches without being required to buy large quantities!

bottle packaging scotland - no background

Cosmetics and beauty

We manufacture bespoke printed cartons for the beauty, hair care and skincare industries, elevating each design with luxury embellishments including debossing, unique foil applications and sophisticated soft-touch lamination.

Beauty vessels must safeguard delicate glass and delicate compacts whilst drawing attention on the boutique display, a dual triumph achieved mainly through the skill of the final coating.

E-commerce and subscription brands

Our focus centres on shaping bespoke postage cartons, custom wrapping tissue and tailored packaging structures for e-commerce merchants and subscription enterprises.

Tailored packaging crafted to match the item precisely provides its safeguarding during transit, effectively reducing the financial impact of transit damage and customer returns.

Unboxing a branded carton is just considerably more thrilling for your customer than unpacking a dull, ordinary package!

A packaging supplier perfect for Cove Bay businesses

Each and every piece is made by our team at our in-house work place based in Irvine, within the region of Ayrshire.

Are you a company based in Cove Bay looking to fast-track your deliveries and cut transport costs?

Our efficient operations mean that organisations throughout Cove Bay and the broader UK get the same swift turnaround times regardless of their distance from our production site.

Custom Pack Studio works as a division of KennedySmith (Press) Ltd, a packaging manufacturer establishing print and packaging solutions in Scotland since the year 1997.

Your packaging is manufactured by that specific team utilising their own machinery, ensuring the resulting finish and refinement align with the rigorous criteria of a experienced producer.

You will always review a proof, with a sample where the format requires it, before full production begins.

Sustainable packaging as standard

We make each one of our boxes to be entirely recyclable, a eco-conscious quality that originates entirely from the natural composition of the board itself.

We procure all of our paper and board only from FSC and PEFC certified origins, guaranteeing that each individual sheet is fully traceable through a thoroughly audited chain of custody directly back to sustainably managed forests.

Trusted to shield mailer and shipping formats, corrugated board delivers robust, reliable protection, standing out as one of the UK’s most widely recycled packaging materials.

Our organisation is proactively eliminating single-use plastic and EPS, which is the expanded polystyrene white foam frequently employed for packaging void fill, throughout our operational procedures due to the major challenges these materials create for recycling and the associated environmental damage they cause when disposed of.

When planning permits, we recommend that you utilise sustainable paper based or recyclable protective materials whilst actively cutting out surplus resources at the outset.

Order one box or ten thousand

Bespoke packaging options generally call for a minimum manufacturing order of either 500 and 1,000 individual units.

When a business introduces a new product or details a small seasonal collection, they must pay for both stock and holding costs long before any sales are certain.

Without any minimum order limits to restrict you, your order volume is completely your decision, from one solitary box to 10,000. A quiet debut becomes a safe way to assess the marketplace .

Are you ready? We can guarantee your written quote for any volume before we even start the presses, and since we retain your original artwork for future runs, expanding your brand is very easy!

How to order custom packaging

Prepared to share your brief? Just ring 01294 314 919 or complete our form to specify your product, quantity, and sales method! If you are not sure, we will gladly recommend the perfect format!

Regarding architectural architecture and validation, we carefully draft the enclosure around your merchandise, set up the graphics, and supply an official proof, along with a physical prototype should the particular configuration require validation.

Once you sign off on the proof, your story begins to take shape. Our Irvine factory will print and complete your order, usually within two to three weeks.

Sent straight to your doorstep, your order arrives flat pack and ready for easy assembly at every address across Cove Bay or the rest of the UK.

Custom packaging Cove Bay FAQ

What counts as custom packaging?

Bespoke packaging is manufactured to the specific measurements and specifications of your item. The size, material thickness, construction, layout, and finish are all tailored to your specific product, ensuring the container fits closely and presents your corporate identity. Merely placing a emblem onto a off-the-shelf carton constitutes personalised packaging. Alternatively, true custom packaging is engineered entirely around your product from the start.

Is there a minimum order?

We set no minimum minimum order conditions, which means you can order anything from a single box to thousands. This flexibility helps solo creators and companies trialling new merchandise. Your unit cost reduces as your order volume increases, and we always offer a detailed price estimation before manufacturing.

Do you deliver to Cove Bay?

Our production plant in Irvine facilitates direct transportation to businesses throughout Cove Bay. Manufacturing within Scotland ensures that both delivery durations and shipping expenses stay highly affordable for Scottish businesses.

What are your lead times?

Once you have approved your initial proof, the majority of commissions require a couple of weeks for completion, though simpler cartons are often produced more quickly. If you do have a specific date to meet, please inform us during your first enquiry so we can verify if this timescale is achievable.

Can you help if I do not have a designer?

We often employ only a simple concept and a brand symbol to compile refined production-ready designs, a process that typically features a professional creative consultation. Alternatively, you may start the first layout utilising our digital creation platform and afterwards pass the project to us for finishing.

Is the packaging recyclable?

Each carton is entirely recyclable and made from approved forest board holding the two FSC and PEFC certifications. We carefully eschew plastic laminates and coatings which prevent successful reclamation unless strict hygiene regulations dictate otherwise, consistently outlining each available alternative beforehand.

Request a free quote from Custom Pack Studio today

Ready to elevate your brand and make a memorable first impression on your clients? If you want to boost your business alongside a highly dependable packaging partner, Custom Pack Studio is absolutely your dream team!

By providing no minimum order quantities, we give companies with the complete versatility needed to facilitate their progress. We often accompany organisations along their growth path, commencing with limited quantities and progressively expanding our logistical scale to keep pace with your continued expansion.

Beginning your experience begins most easily with a simple call chat.

Start your enquiry by ringing 01294 314 919 or sending an email to contact@custompackstudio.co.uk with your item, packaging needs, and the amounts you have in mind.

Our formal estimate offers a precise overview detailing the arrangement, specifications, and separate cost based on your requested volume.

We require zero minimum order value, provide free of charge design support, and engineer each individual box to complement your product precisely.

Begin your adventure with us the instant motivation strikes.

Our Process

From idea to product in 
three easy steps

Step 1
Select and Configure

Select from our range of packaging styles and configure dimensions and specifications.

Step 2
Design your branded packaging

Create or upload your existing designs for each area and insert.

Step 3
Send to Print!

Once you are happy send your order to us and we will look after bringing your design to life!

About Us

All About Custom Pack Studio
A few words from Custom Pack Managing Director, Joni Tan:

“One thing I delight in hearing after a meeting is ‘well, that was easy.’

That’s not an accident as it’s exactly what we set out to build. I genuinely believe that great packaging shouldn’t be a privilege reserved for businesses with big budgets or big order volumes.

Every product deserves to be presented well, whatever stage you’re at. Whether you want to talk it through with us or just jump straight into our online design tool and do it yourself, we’ve made sure there’s a straightforward route in for every kind of business.

No minimums, no hidden costs, no hoops to jump through. Custom Pack simply offers great packaging, made right here in Scotland.”

Custom Pack Studio & Kennedy Smith
Custom Pack Studio Managing Director Joni Tan

Based in Irvine, Custom Pack Studio is home to one of Scotland’s most advanced packaging development facilities.

Our experienced team has been working in the packaging industry for decades in tandem with Kennedy Smith. Our goal is to help individuals and businesses from any sectors to design and develop quality packaging exactly how you envision it. 

Whether you are an established brand looking for a packaging solution to help you scale and match your growth journey, or a new local family business looking for your products to hit the market in style, Custom Pack Studio is here to meet all your packaging needs.

Riverside Business Park, Irvine
Based at one of Scotland's most advanced packaging development centres, we have the tools and capabilities to meet the packaging needs of businesses of all shapes and sizes.
Location
2 Brewster Pl, Irvine KA11 5DD
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    2 Brewster Pl, Irvine KA11 5DD